Is it worth starting a business producing thermal panels? The material in question is used in the construction of buildings and residential buildings. It is used in exterior finishing work. Thermal panels consist of insulation and clinker tiles.

Business in the production of thermal panels is very profitable because the material is in demand. It gained its popularity due to its long service life and good heat-retaining properties. All of the above allows us to safely assume that this business idea can be profitable if implemented correctly.

Thermal panels production technology:

1. Clinker tiles are placed in special aluminum molds - matrices, pre-treated with the required composition. One of the main rules of this stage is compliance with established distance standards.
2. Then, to protect the polyurethane foam from ultraviolet rays, a layer of quartz sand is laid out.
3. After these operations, the aluminum forms are filled with insulation composition.
4. Upon completion of the main stages, the thermal panel will receive its final appearance after cooling. To do this, it is sent for modification to the required parameters.

Key points in the production of thermal panels

The basis of thermal panels are: insulation, metal profiles and cladding. Their features:

• Cladding of thermal panels is done using the smallest volumes of water so that cracks do not appear in the facade. Thanks to this, the facade will be able to repel, rather than absorb, water, and will be able to survive temperature drops.
• A 5-10 cm thick expanded polystyrene plate is used as insulation for a future thermal panel. In the process of creating the element, polystyrene foam is glued to its outer part using special compounds.
• Mortgages metal profiles also play an important role in the production process of thermal panels. The edges metal parts jagged, and thanks to this they will adhere better to the cladding of the building. At the time of manufacturing the thermal panel, the embedded profiles are fixed inside the concrete body. They are needed to attach the element to the facade.

What equipment to choose for the production of thermal panels

IN necessary equipment The production of thermal panels includes the following equipment:

• mechanisms for creating foam plastic: ripening bunkers, pseudo-foaming agents, etc.;
• steam generator, vacuum unit, block molds;
• secondary devices (air spring, fan, etc.).

You will also need clinker tiles to make thermal panels. There are 2 options: either purchase equipment for production and create consumables yourself, or purchase raw materials from suppliers.

There is an opinion that Russian markets Today there are few enterprises supplying equipment for the production of thermal panels, but this is not so. The modern assortment of goods is large, and everyone can choose for themselves suitable option, which will suit him both in price and performance.

So that the production of thermal panels does not ultimately drive the owner into debt, but brings good profit and worked with double efficiency, it is necessary to carefully consider the selection of premises, equipment and consumables. An integral part that includes the production of thermal panels are Consumables, such as axle boxes for fastening, anti-adhesive lubricant, quartz sand.

How much money do you need to start a business producing thermal panels?

One of the main features of a business is that you need to invest money in it. The production of thermal panels is not considered an exception among the huge number of business ideas. Fixed funds in this production are spent on renting or purchasing premises and equipment. In addition, you may want to save money, and instead of producing clinker tiles, the choice will fall on purchasing them from suppliers. In this case, the company will be able to save money at first, but in the future, if the business takes off, it will still have to buy the necessary equipment.

In order to establish stream production of thermal panels, in which 360 elements will be produced in one shift, you will have to spend some money on the purchase of equipment, renting premises and equipment for production needs, and in addition, on raw material reserves. The amount will be about 5 million rubles (if you count it together with the equipment for creating clinker tiles).

Organizing a production of this scale (360 panels per shift) will require an area of ​​250 m². Profitability on average per year is often 20%. The finances invested in the production of thermal panels according to this plan usually pay for themselves in 9-18 months. Personnel for such production will also be required. To produce 360 ​​panels per shift, it is necessary to hire 14 people.

Production does not have to require such large expenses, but if you invest less, it will pay off much later. In the production of smaller-scale thermal panels, the efficiency of which will be measured by 100 panels per shift, costs will reach approximately 1.4 million rubles (excluding equipment for creating clinker tiles).

An industrial plant with an efficiency of approximately 90 panels per shift will require a floor area of ​​at least 100 m². You will also need to hire a staff of 9-10 people. The average annual profitability of such production is 17-18%, and financial investments will pay off much later than the previous option - in a period of 12 to 24 months.

Is it profitable?

Trying to open your own business is always a risk, because you can incur losses. How big is this chance in a thermal panel production project? These designs, as previously written, are accelerating their pace in gaining first place among building materials. This circumstance increases the chances of success, but if something becomes popular and profitable, then this idea is picked up by many, creating competition in the niche. Therefore, you need to act ahead of your competitors.

In the best case, and with serious investment, the thermal panel production business will pay off in about 9 months. While not all places are occupied in the market and thermal panels have not become the most popular material, perhaps it is worth occupying this niche?

How much can you earn

This line of business is mostly seasonal, so its profitability ranges from 15 to 20%. With properly established production and sales markets, net annual profit can reach 1 - 1.5 million rubles. Thus, the average return on investment is one and a half to two years.

Which OKVED code must be specified for the production of thermal panels

When submitting an application, you will need to indicate the code according to OKVED. To do this, we turn to section “C”, which includes different kinds processing production. Here code 23.61 is suitable for the production of thermal panels - manufacturing various products made of concrete, which are intended for use in construction industry activities.

What documents are needed to open

If you initially plan to sell thermal panels in large quantities construction companies, then it is necessary to register a legal entity. In order to reduce the tax burden the best option will be registration of a limited liability company. You can register as individual entrepreneur, but the first option provides more possibilities. The registration authority will need to prepare and submit:

• a statement of the established form and a decision of the meeting of shareholders on the creation of a limited liability company;
• address information legal entity(in most cases indicates the address of the production area) and the Charter;
• information about the company director and chief accountant.

In addition, you will need to register with government agencies and open a bank account.

Which taxation system to choose for the production of thermal panels

Among several systems by which it will be necessary to pay tax, we focus on the simplified one, it is available for limited liability companies. This system taxation provides a choice of two options for paying taxes:

1. you can pay tax in the amount of 15% of the received net profit. But here it will be necessary to provide relevant documents that confirm the expenses incurred by the company in the manufacture of products.
2. income tax of 6%. In this case, you do not need to provide any supporting documents about expenses.

Do I need permission to open?

To produce thermal panels, in addition to the LLC registration certificate, you will need to apply for permission from the sanitary and epidemiological station and the fire inspectorate.

Increasingly, home owners are choosing a modern, high-quality and easy-to-install material for their external cladding - façade thermal panels. This type The cladding retains heat perfectly, which is very important in our latitudes. And externally, façade thermal panels can give a noble, respectable appearance to any building, even those built in the last century.

Like many other new construction and finishing materials, these panels came to us from the West, and initially only products from German, Canadian and other companies could be found in stores. But now our country can offer a completely competitive product, which is qualitatively and externally no different from the best Western samples. In the article we will pay attention specifically to thermal panels Russian production, find out their characteristics, features, advantages, and decide on prices.

Description of facade thermal panels for Russian-made houses

Facade thermal panels are a facing plate, which is a “sandwich” of a top decorative layer and heat-insulating material. Usually the latter is either polystyrene foam or mineral wool. It should be noted that the thickness of the heat-insulating gasket can vary from 30 to 100 mm, which affects the heat-saving properties of the material.

The decorative outer covering is usually brickwork from regular or glazed elements. The thickness of the outer layer is approximately 12 mm, making the entire slab strong, reliable, and capable of serving for a long time. Also, more expensive and solid imitation of natural stone is now increasingly being used.

Thermal panels are designed to implement exterior finishing buildings simultaneously with their thermal insulation. Thus, the material kills “two birds with one stone” at once: it decorates and warms. Very advantageous combination, allowing you to save on additional thermal insulation.

Here's how it's used decorative plaster for outdoor use, and how to apply it correctly. can see

In the video - facade thermal panels:

Facade thermal panels are usually used for cladding small private houses. However, this modern technological and environmentally friendly material It can also be used for finishing high-rise buildings.

Types of tiles

Let's find out what types facade thermal panels presented on the modern Russian construction market.

So, all thermal panels intended for cladding facades are divided into:

Clinker thermal panels are a combination of clinker tiles, which resemble brickwork in appearance, and a heat-insulating polyurethane foam layer. This material is suitable for cladding even wooden houses. Sometimes manufacturers try to make this product cheaper and more accessible, and therefore replace polyurethane foam with cheap polystyrene foam, and clinker tiles- cement-sand. However, the result is deterioration in both thermal insulation and external indicators.

Rigid facade thermal panels are OSB board, on which a layer of insulation is applied, and as a finishing touch - an outer decorative layer.

Here's what artificial facing stone looks like for a facade, and how to use it correctly. can see

In this case, to create decorative cladding The following types of materials are used:

This type of panel has a rigid base, due to which manufacturers managed to significantly reduce the vapor permeability of the final product.

The price of rigid thermal panels, first of all, depends on the type of cladding that is used. Thus, clinker turns out to be the cheapest type of finishing, but also less presentable, while glazed tiles and porcelain stoneware are expensive, but also more aesthetically attractive.

Both types considered enjoy well-deserved success in the building materials market, as they retain heat well and transform in a remarkable way. external facade building.

pros

What advantages do façade thermal panels have over other types? thermal insulation materials, we'll find out.

As already mentioned, this material is a unique product, which is both thermal insulation and external decorative coating. The panels retain heat very well, and therefore their use in our latitudes is very justified.

Modern manufacturers in Russia offer such a wide range of external finishes for thermal panels that it is impossible not to choose the right one. The market offers a wide range of different colors and textures to suit any design. It is also worth paying attention to how

Facade thermal panels manufactured domestic producers, perfectly withstand the harsh climate of our country: they safely tolerate both Siberian frost and the dry southern summer.

The price of the material is quite affordable: due to the fact that there are no monopolists in this market, the buyer always has the opportunity to choose the appropriate combination of panel quality and price.

The products are highly durable, which ensures durability and resistance of the cladding to precipitation and other external influences.

Installation of facade thermal panels is quite simple. To do this, it is not even necessary to invite specialists: the owner of the house himself can easily carry out the installation.

The panels retain heat remarkably well, making it possible for the house to cold winter there will be a comfortable microclimate.

Video

But what facade materials exist for exterior finishing at home, and which of them are the best, you can see

Minuses

A little about the shortcomings of the material.

In order to reliably and competently install facade thermal panels, it is necessary to first level and prepare the walls of the house. This forced necessity sometimes takes a lot of time and takes a lot of effort.

There is a risk of “running into” low-quality products, since new “players” are constantly appearing on the building materials market, often turning out to be “fly-by-night”. To avoid such a disaster, we advise you to focus on well-known manufacturers and purchase materials from trusted stores. For example, you can completely trust our list of Russian companies that produce façade thermal panels.

Expensive cost is another disadvantage. However, having invested once in quality material, you will provide your home with reliable thermal insulation for many years, and give the building a presentable and solid appearance.

But you can find out what polyvinyl chloride panels look like and how to use them correctly from the article on

Choosing a decorative coating

• Porcelain tiles

Not afraid chemical substances, is distinguished by considerable wear resistance, durable, and is not afraid of dirt. In addition, porcelain stoneware panels are not afraid of precipitation.

Porcelain tiles

• Ceramics

It has the same positive features as porcelain stoneware, however, it is less durable.

Ceramics

• Concrete tiles

This type of cladding is not suitable for changeable climates, since concrete absorbs moisture too much, which can lead to cracking of the material if drought begins immediately after precipitation. But more expensive models have a moisture-proof coating. But how to decorate the facade of a house made of aerated concrete, and what material should be used first, is indicated

• Clinker

The optimal, inexpensive, neat and most commonly used type of external decorative cladding of facade thermal panels.

But how this happens, and which materials are the best, can be found in the article at the link.

Manufacturers and prices

Let's give an overview of modern Russian companies offering facade thermal panels.

MFM (Facade Materials Workshop), Moscow

This company offers its customers façade thermal panels with external clinker cladding in the form of brickwork and artificial stone. The thickness of the thermal insulation layer can vary from 3 to 10 cm. Along with imitation of ordinary brickwork, the brand also presents such interesting types of external cladding as the German and Spanish design prototype. In addition, the company produces a series that imitates a natural stone, which gives the home a noble, solid appearance.

Workshop facade materials), Moscow

Price per sq. meter of material:

• timber brick - from 1590 rubles;
• gretta - from 1800 rubles;
• canyon - from 2750 rub.

Termosit, Zheleznodorozhny

This company manufactures products based on patents acquired in European countries. The company maintains strict control of materials, and production lines are equipped with high-precision equipment. Thanks to this professional approach, the company supplies the market with truly high-quality products that are no worse than the best Western samples.

Termosit, Zheleznodorozhny

Price per sq. meter:

• Sokol cladding - from 978 rubles;
• light panel - from 1160 rubles;
• brick panel - from 1074 rub.

FORSKA, St. Petersburg

In this case, the company purchases almost all raw materials in Western countries, so the quality of the finished product is identical to European standards. Polyurethane foam and polystyrene foam are used as insulation here, which provides the products with a decent level of thermal insulation. The company offers customers, including budget panels 990 rubles per sq. meter.

FORSKA, St. Petersburg

Other prices:

• Rot bunt care - from 1550 rubles;
• Faro grau - from 1680 rubles;
• Rimini gelb - from 1850 rub.

Regent, city of Pereslavl-Zalessky

The company purchases high-quality clinker tiles from Europe and, supplementing them with polyurethane foam insulation, produces panels. Special modern technologies, ensuring compliance high level products at all stages of production.

Facade thermal panels

Price per sq. m:

• clinker tiles Stroher - from 1200 rubles;

• clinker tiles Feldhaus - from 1600 rubles;
• Roben Victoria - from 2500 rub.

Plitprom, Skhodnya

This company is one of the leaders in this area in our country. They were one of the first to produce façade thermal panels, which has now brought the brand to a leading position in the market. The company is distinguished by its responsible approach to work: high-precision equipment is used in production, which allows it to produce products of the highest category and quality.

Facade thermal panels Plitprom

With all this, the prices for the material are not much different from the prices of competitors, and are quite affordable. Price per sq. m of most of the presented products - around 1750 rubles. but there is also budget options- 1200 rubles each.

Foreland, Moscow

This company mostly presents panels with decorative artificial stone cladding. The appearance of a building finished with these panels is very representative and “rich”. And polyurethane foam is responsible for thermal insulation here.

Thermal panels for facade Forland

Price per sq. m:

• 17th Century panels - from 2500 rubles;
• Eurok panels - from 2700 rubles;
• Cliff panels (imitating rocky texture) - from 3,500 rubles;
• Elbrus panels (imitating a mountain surface) - from 3,500 rubles;
• corner options - from 2500 rub.

We examined the features of Russian-made facade thermal panels. As you can see, products manufactured in our country are quite capable of being of high quality, reliable, and visually attractive. The big advantage of domestic material is that it comes at a lower price: an important aspect in modern realities.

Rising energy prices forced residents of northern latitudes to insulate their homes, but since thermal panels for facades had not yet been created, houses were traditionally insulated in several stages: frame, insulation, vapor barrier, finishing with moisture-resistant decorative materials.

A real revolution was the idea of ​​combining polymer insulation with long-known facade tiles, which were used to line the walls, imitating noble brickwork or untreated wild stone of ancient castles. Innovative facade thermal panels have become one of the most popular insulation materials, thanks to their thoughtful configuration and lock connection groove/ridge, which simplifies the connection of modules into a waterproof monolithic fabric of luxurious design.

In our country, until quite recently, the price of thermal panels for exterior decoration was too high, they were not widely used, but when branches of European companies and Russian production began to open, this material became more affordable. Today the market offers thermal panels of different price categories, which depend on the insulation material:

polyurethane foam (PPU);

extruded polystyrene foam (EPS);

expanded polystyrene (foam) (PPS).

In addition, the cost of thermal panels is seriously affected by decorative and, at the same time, protective tiles, which differ in composition and manufacturing technologies:

• double fired clinker;
• ceramic with glaze;
• porcelain stoneware;
• cement-sand under brick and wild stone.

The most expensive option is finishing with clinker thermal panels, the price of which depends not only on the unique tiles, but also on the reinforcing base made of glass-magnesite slabs. Thanks to the rigid three-layer construction, the panels are easily and securely attached to the sheathing or directly to the wall.

And the cheapest thermal panels are made from standard polystyrene foam decorated with cement-sand castings that imitate wild stone.

Our catalog contains many collections of the mid-price category, you can see this by going to the online store of thermal panels TD MES. In addition, any client can learn about our services and get advice by contacting specialists:

Types and differences of thermal panels for facades

All thermal panels for facades presented on the modern market are made from polymer insulation with decorative tiles, but different technologies. In order for products to be aesthetically pleasing and last for decades, their production is possible only at high-tech enterprises equipped with special molding plants. For each type of thermal panels, insulation is produced from certain raw materials that affect performance characteristics products.

1. Expensive, but the highest quality façade thermal panels are made from dense polyurethane foam, with which the facing tiles adhere inextricably. Ready product has the lowest thermal conductivity among similar insulation materials, which is equal to 0.02 W/mK. The polyurethane foam thermal panel is waterproof, has high tensile and fracture strength, is resistant to mechanical and chemical influences, and the cellular structure contributes to effective sound insulation.

2. Thermal panels for the home made from extruded polystyrene foam, produced using a special melting and molding technology, have proven themselves to be excellent. The resulting EPS has a cellular structure, high density and thermal conductivity close to polyurethane foam, which varies between 0.028-0.032 W/mK. A water-repellent material is glued into the front surface of the insulation with a thickness of 40 to 70 mm. decorative tiles, and for convenient installation Plastic mounting bushings are pressed into the panels.

3. The most accessible thermal panels with tiles are made of polystyrene foam with the addition of a fire retardant, which is produced by molding under steam pressure. Under the influence of hot steam, large granules filled with air are formed, so that the sheet itself consists of only 2% polymer. This structure contributes to low thermal conductivity of 0.04 W/mK, ensures air circulation and increases sound insulation.

Trading House MES operates on the market finishing materials for more than 8 years, our catalog contains thermal panels for finishing facades made in Russia with facing tiles Germany, Poland, China and Belarus. In great demand use products from the Belan company from Belarus, which has its own chemical and ceramic production. In the TD catalog you can find thermal panels for the home, lined with cement-sand tiles, but our experts say that although the CPP serves a little less, it is no worse in quality and appearance than thermal panels with more expensive ceramics.

And most importantly, do not buy a low-quality thermal panel, which, unfortunately, is often the case!

Therefore, inexperienced customers need to purchase materials from trusted suppliers who work with well-known manufacturers.

Advantages of thermal panels for home exterior decoration

Ceramic and clinker thermal panels for facades have a number of advantages over other finishing materials:

reduce heat loss by an order of magnitude and increase the energy efficiency of the home;

are lightweight and do not require additional foundation works;

at average mechanical strength, withstand bending and tensile stress up to 550 kPa;

low-flammable G1, and thermal panels belonging to fire hazard category B2, ignite only with an open fire, but do not support it;

withstand sudden temperature changes from +40 to -50 degrees;

not susceptible to fungus, mold, and rotting processes;

protect walls from atmospheric influences, UV radiation;

They last from 20 to 50 years depending on the type of insulation and level of care.

In our Trading House you can purchase façade thermal panels for the exterior of your home, and equip them with insulation parts of various configurations:

ordinary (full-length and half-length);

corner elements (external and internal);

elements for decorating slopes of windows and doors;

lintels for window and door openings.

We have been working in the market for more than 8 years, selling and installing products that are directly supplied from manufacturing plants with a minimal margin. Thanks to minimal markups, our bonuses and discounts, the cost of clinker facade thermal panels per m2 is as affordable as possible.

All these years we have been providing order delivery services throughout Russia. own transport or through delivery services to the specified address.

Our specialists take measurements, select the most harmonious thermal panels for a house made of wood, brick, wall blocks, and carry out installation, directly covering the walls or on a pre-installed sheathing.

By calling the numbers listed on the website, you can consult with TD specialists, receive comprehensive information about the properties and characteristics of materials, and also order a free surveyor’s visit.