Installer technological equipment and related structures 2nd category

Characteristics of the work. Unpacking and depreservation of equipment. Removing dust, dirt and preservative coatings from equipment. Washing of glass equipment, glass pipes and fittings for them. Preservation of pipe ends. Leveling, notching and cleaning the supporting surfaces of foundations and washing them with water. Production and installation of number plates on devices and equipment. Tightening and loosening of inappropriate connections. Threading part of the foundation bolts.

Must know: methods of unpacking equipment; protozoan species rigging devices and rules for using them; appointment metalworking tools; methods of lubrication of equipment parts; range of oils and lubricants used.

3rd category

Characteristics of work. Marking parts according to a template. Drilling holes manually and mechanical drill. Assembly of threaded and flanged connections. Manual thread cutting. Production of linings and gaskets. Editing parts and metal structures. Fastening joints with mounting bolts. Cleaning the joints of assembled structures. Cleaning of pipe sockets, annealing and processing of pipe ends. Cleaning (filing) edges for welding. Moving equipment using blocks, jacks and hand winches weighing up to 10 tons. Slinging with inverter slings, moving, laying and unslinging equipment. Installation of protective casings and nets, multi-bolt clamps, simple rigging equipment. Preparation for installation of fasteners. Installation of stationary cast iron and slag gutters, valves, gate valves, hatches, cast iron tile flooring, sprinklers, troughs and fittings with rubber sleeves, tensioning and driving devices, baths for pickling and washing pipes, furnace trays. Washing parts and equipment components with solvents and wiping them dry.

Must know: range of materials used; ways to do simple installation work; device and rules of use used rigging means; methods of protecting metal from corrosion; device of a simple measuring instrument.

Installer of process equipment and related structures 4th category

Characteristics of the work. Slinging, moving, laying and unslinging equipment weighing up to 25 tons using universal remedies rigging and cranes. Checking the condition of foundations for equipment installation. Performing simple reconciliation methods. Marking parts of medium complexity. Grinding the surface of parts. Reaming holes, grinding in sealing surfaces of fittings with a diameter of up to 100 mm, stuffing oil seals. Grinding of pads to the foundation, installation of foundation bolts. Rolling of pipe ends. Preparation of equipment edges and pipe ends for welding. Attaching permanent bolted connections. Installation of high strength bolts. Fastening conveyor belts and belts. Installation of hopper gates, simple metal structures: stairs, platforms, fences, support posts, brackets, scaffolding, scaffolding, etc., as well as structures weighing up to 5 tons: beams, purlins, connections. Installation of capacitive steel equipment weighing up to 3 tons, machines, presses, screens, rollers, sieves, twin-shaft mixers and other equipment weighing up to 5 tons. Installation of devices with mixing devices. Installation of valves and dampers with a diameter of up to 50 mm. Installation of lifting and transport mechanisms: enlarged assembly of units, cranes, movement and lifting mechanisms for cranes with a lifting capacity of up to 10 tons. Installation of centralized lubrication systems. Assembly and installation of units and parts of compressors, pumps and fans weighing up to 1 ton. Installation process pipelines with a diameter of up to 200 mm for a nominal pressure of up to 4 MPa (up to 40 kgf/sq. cm). Installation of pipelines from glass pipes with a diameter of over 25 to 40 mm. Welding of polyethylene and vinyl plastic pipes. Installation of individual components of cement kilns, chamber electric furnaces, sealing devices, chain curtains, etc. Installation of equipment refrigeration units, sheet-cutting machines, small-format printing machines, single-shuttle looms, seaming, wiping, dough-cutting machines, etc. Equipment. Pre-installation inspection of individual components of oil collectors, oil separators, ammonia condensers, evaporators, industrial vessels. Fastening parts and devices using mounting piston guns. Hydraulic and pneumatic testing of equipment at operating pressures up to 4 MPa (up to 40 kgf/sq.cm).

Must know: arrangement of mounted equipment and technology for its installation; methods for checking the dimensions of foundations for equipment of medium complexity; range of products, structures, materials used; methods of assembly and installation of structures from individual elements; methods of connecting and fastening elements of metal structures; device, purpose and methods of installation of pipe systems; device and rules for using power tools and rigging devices; technology for preparing solutions and etching parts; rules for conducting hydraulic and pneumatic tests; technical requirements requirements for the installation of equipment, mechanisms and machines.

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Installer of process equipment and related structures 5th category

Characteristics of work. Slinging, moving, laying and unslinging equipment weighing over 25 to 60 tons using universal rigging devices and cranes. Assembling and sorting parts and components of equipment by brand in accordance with drawings and specifications. Checking the geometric dimensions of complex foundations and accepting them for installation. Installation markings of foundations. Marking, installation and transfer of mounting axes for equipment of any complexity. Sawing, scraping, grinding and fitting parts with an accuracy of 0.01 mm. Surface scraping of parts up to 0.5 sq.m. Static balancing of parts with a diameter of up to 800 mm. Installation of technological equipment supplied in units or blocks, when total mass from 3 to 10 tons and assembled weighing from 10 to 25 tons at a working pressure of up to 10 MPa (up to 100 kgf/sq.cm). Installation of equipment column type up to 16 m high. Installation of crushing and grinding equipment: screens weighing more than 5 tons, crushers - up to 10 tons, disintegrators, grinders, runners, mills, calenders, etc. Installation of metal-cutting machines and press-forging equipment weighing over 1 to 20 tons, arriving assembled, mechanical and hydraulic presses, friction, steam-air, pneumatic and spring hammers, etc. Assembly of complex machines and press-forging equipment, arriving disassembled. Installation of lifting and transport equipment continuous action with an engine power of more than 10 kW, conveyors of all types up to 80 m long and up to 1 m wide, elevators, augers, air chutes, etc. Installation of compressor and pump units weighing up to 1 ton, fans and smoke exhausters supplied assembled, pumps weighing up to 0.75 t, filters, electric motors weighing up to 0.5 t. Installation of individual components of cement kilns: housing blocks, auxiliary drives, heat exchange devices. Installation of equipment for blast furnace, converter and open-hearth shops, sintering factories and iron ore pelletizing factories: mechanized platforms for changing tuyeres, chutes, air heaters, settling tanks, gates, carts for molds and for transferring tuyeres, equipment for casting machines, etc. Installation of equipment for refrigeration units: oil collectors, oil separators, control stations. Installation of pipelines with a diameter of up to 200 mm for a nominal pressure of over 4 to 9.8 MPa (over 40 to 100 kgf/sq.cm), with a diameter of over 200 to 400 mm - for a nominal pressure of up to 4 MPa (up to 40 kgf/sq.cm) , pipelines made of glass pipes with a diameter of over 40 mm. Installation of compensators, fittings, tees, benchmarks, fittings, etc. Installation of automatic centralized systems of thick and liquid lubrication. Equipment alignment and delivery for gravy. Checking gaps in gears. Lapping of fittings with a diameter of up to 600 mm. Hydraulic and pneumatic tests of mounted equipment at operating pressures up to 20 MPa (up to 200 kgf/sq.cm). Installation of structures for galleries and shelves. Integrated assembly of metal rafters and roof trusses, columns, coverings. Installation of steel columns weighing up to 15 tons. Handover of equipment and communications for adjustment and operation.

Must know: design and principle of operation of the installed equipment; technology for installation of equipment, pipelines, structures, machines and mechanisms; rules for inspection and acceptance for installation of foundations and equipment installation sites; methods for marking, installing and moving mounting axes; operating principle and rules for using modern calibration equipment; design and principle of operation of lubrication systems; methods of balancing, centering, alignment and regulation of mounted equipment; methods of installation of structures of columns, beams, platforms for equipment maintenance, galleries, overpasses, shelves; methods of enlarged assembly of support steel structures, including designs industrial furnaces; methods for coupling steel structures with equipment; technical requirements for installation of equipment and structures; rules for commissioning equipment, pipelines, ventilation systems and other installed equipment.

Installer of process equipment and related structures 6th category

Characteristics of the work. Slinging, moving, laying and unslinging equipment weighing over 60 tons using universal rigging devices and cranes. Surface scraping of parts with an area of ​​more than 0.5 sq.m. Static balancing of parts with a diameter of more than 800 mm. Installation of technological equipment supplied in units or blocks weighing more than 10 tons and assembled weighing more than 25 tons at an operating pressure of more than 10 MPa (over 100 kgf/sq.cm). Installation of column-type equipment with a height of more than 16 m. Installation of crushing and grinding equipment: crushers weighing more than 10 tons, ball, airborne, rod mills, classifiers, separators, flotation machines, dust collection units and so on. Installation of metal-cutting machines and forging and pressing equipment various types and sizes weighing over 20 tons, arriving assembled, as well as particularly complex machines and presses, arriving disassembled. Installation of continuous lifting and transport equipment of various types and sizes, conveyors of all types with a length of more than 80 m and a width of more than 1 m, damping and drilling devices. Installation of cranes of all types and their testing. Installation and alignment of cement kilns, main drives, bearings and drums of tube mills, slurry mixers, etc. Installation of equipment for blast furnace, open-hearth, converter and rolling shops, sintering factories and pelletizing factories: converters with a turning mechanism and platform, telescopic lifts, drying plants, blast furnaces, sintering carts, furnaces, gas burners and unloading devices, cold and hot rolling mills, etc. Installation of coke machines, tower-type devices, reflux condensers, steam injection systems, saturators. Installation of refrigeration equipment: ammonia condensers, evaporators, control stations, receivers. Charging the system with ammonia. Installation of agricultural production equipment: water jet plants, steam pasteurizers, complex milk tanks, incubators of all types and systems, mechanical and electric shearing units, oil producers, etc. Installation of pipelines with a diameter of over 200 to 600 mm for a nominal pressure of over 4 to 9.8 MPa (over 40 to 100 kgf/sq.cm), with a diameter over 600 mm - regardless of pressure and for conditional pressure over 9.8 MPa (over 100 kgf/sq.cm) regardless of diameter. Installation of a centralized system of thick and liquid lubrication. Installation of metal and reinforced concrete cylindrical tanks with a capacity of more than 1000 cubic meters, spherical tanks and gas tanks, regardless of capacity. Alignment of equipment with a level and theodolite. Installation and final alignment of metal structures for equipment: steel columns, crane beams and other structures with a mass of an element or block over 15 tons, trusses with a span of more than 24 m. Enlarged assembly of furnace structures from panels and blocks, installation of pipes in enlarged blocks. Testing and setting up technological equipment and putting it into operation.

Must know: methods of installation, adjustment and adjustment of particularly complex units and technological lines; equipment alignment methods; rules for laying out routes and laying pipelines according to drawings and models; methods of heat treatment of welds; methods of enlarged assembly and installation of any structures associated with the installation of equipment; rules for performing complex sketches and wiring diagrams; methods of conducting aerodynamic tests ventilation systems; rules for testing units and machines when putting them into operation.

Installer of process equipment and related structures 7th category

Characteristics of work. Installation of non-standardized equipment complex design. Installation of DKVR boilers. Installation of pipelines made of clad and corrosion-resistant austenitic steels. Installation of pipelines from large blocks. Assembly of butt joints with different wall thicknesses. Installation of steam pipelines at steam temperatures of 450 °C and above. Piping of control panels and equipment according to drawings and models. Installation of complex pressing equipment supplied disassembled. Installation of non-aggregated compressors regardless of weight, as well as fans and smoke exhausters supplied in blocks. Installation of new, particularly complex equipment that requires high accuracy execution using new devices, tools and accessories. Alignment of equipment and structures using a theodolite. Replacement and repair of complex equipment during reconstruction. Hydraulic and pneumatic tests of mounted equipment at operating pressures over 20 MPa (over 200 kgf/sq.cm). Testing, adjustment and commissioning of equipment and pipelines.

Must know: methods for installing particularly complex equipment, pipelines and related structures; rules for installing pipelines made of clad steel and large-sized blocks; methods for testing installed equipment; requirements for installation and commissioning of equipment.

Secondary specialized (vocational) education is required.

Training period: 160 theoretical and 240 practical hours.

Industrial production requires not only qualified personnel to service machines, but also competent installers, commissioners and other equipment installation specialists. The launch of the plant and, accordingly, the owner’s costs depend on the quality and timing of installation. That is why the profession of an installer of technological equipment and related structures is so important in the labor market.

What does a process equipment installer do?

First you need to understand what technological equipment is. This is the name for any equipment that is needed for the production of material goods, be it household items, Food, Construction Materials, Components various devices etc.

Accordingly, a process equipment installer is engaged in assembling units and production lines that produce goods.

The range of these devices is extremely wide. Each branch of production has its own machines, conveyors and equipment. Moreover, they are often produced and adapted for each individual enterprise according to individual project. So this work cannot be called simple.

What exactly can the installer install:

Units of hydraulic structures;

Compressors, pumps and ventilation equipment, air conditioning systems;

Metal cutting machines, forging and pressing equipment;

Equipment for boiler rooms;

Equipment for the food industry;

Printing machines and components for printing production;

Machines and units for construction industry;

Textile machines;

Refrigeration units;

Lifting and transport equipment of intermittent and continuous action;

Units of petrochemical industry enterprises, wood processing and pulp and paper mills.

As experience and qualifications increase, the number of machines is constantly growing, and the responsibilities of the installer increase.

At the beginning of his career, he is not allowed to independent work. A beginner will be entrusted with only a few auxiliary operations under the supervision of more experienced specialist. The internship stage at enterprises usually lasts from 60 to 114 days, after which we can already talk about employment.

Installers can work either alone, if the amount of work is not large, or as part of assembly teams. This applies to large-scale, large-scale units.

Qualification requirements for a process equipment installer

Any working profession requires good physical data, endurance, and the ability to work with your hands. All this fully applies to installers.

He needs:

understand the structure of mounted machines and equipment;

own any hand tools(drills, screwdrivers, electric saws, grinders, grinders, etc.);

know the rules for safe slinging of loads, have rigging skills;

have skills in large-scale assembly (equipment and units weighing over 10 tons);

be able to test installed equipment and set it up.

In general, the profession of an installer is characterized by large volumes of work and strict deadlines for the delivery of objects (this condition is always stipulated in the contract). In addition, the specialist bears financial liability for equipment and units. In other words, he is required to be very disciplined, hardworking and skillful at work.

Where to learn to become a process equipment installer

For successful work The applicant's specialty requires secondary vocational education. Training is carried out in colleges and technical schools after finishing 9th or 11th grade high school. Terms vary from 3.1 years to 2.1 years with mandatory industrial practice and passing the qualifying exam.

However, given the breadth of the profession, already at the training stage there is a division into industries. As a result, a process equipment installer finds himself in demand in one particular industry.

An alternative option is to take professional retraining courses. However, in this case, it is necessary to have a basic working skill (fitter, mechanic, electrician, etc.).

Also, specialists in the installation of technological equipment are required to confirm their qualifications every five years.

Categories of process equipment installers according to ETKS

The Unified Tariff and Qualification Directory of Work and Professions of Workers includes six qualification levels in a given profession – from 2 to 7.

At the same time, it is possible to carry out independent assembly operations, as well as participate in equipment testing, only from the 4th category. With each new rank, the range of machines and assemblies that a specialist is allowed to assemble expands. Ultimately, a highly qualified worker receives the skills to assemble equipment from large parts (over 10 tons), as well as the right to manage a team of installers.

How much do process equipment installers earn?

In terms of wages and demand, the situation is ambiguous. Qualified specialists with extensive experience are in great demand among employers. The average salary of such specialists ranges from 55 to 60 thousand rubles. With low qualifications, you can only count on 30 thousand rubles per month.

Pros and cons of the profession of a process equipment installer

pros professions are typical for any in-demand working specialty:

good pay;

availability of vacancies;

opportunity to earn money on a rotational basis and official employment.

Minuses also have:

high responsibility;

experience and qualification requirements;

physically hard work for hardy people;

risks of injury, disability, health hazard.

We always present on our website a large number of latest current vacancies. Use filters to quickly search by parameters.

For successful employment, it is desirable to have a specialized education, as well as possess necessary qualities and work skills. First of all, you need to carefully study the requirements of employers in your chosen specialty, then start writing a resume.

You should not send your resume to all companies at the same time. Choose suitable vacancies based on your qualifications and work experience. We list the most important skills for employers that you need to successfully work as an installer of technological equipment in Moscow:

Top 7 key skills you need to have to get hired

The following requirements are also quite often found in vacancies: PC user, team work, and construction and installation work.

As you prepare for your interview, use this information as a checklist. This will help you not only please the recruiter, but also get the job you want!

Analysis of vacancies in Moscow

Based on the results of an analysis of vacancies published on our website, the indicated starting salary, on average, is 57,284. The average maximum income level (indicated “salary up to”) is 87,561. It must be borne in mind that the figures given are statistics. The actual salary during employment can vary greatly depending on many factors:

• Your previous work experience, education
• Type of employment, work schedule
• Company size, industry, brand, etc.

Salary level depending on the applicant’s work experience

This job description has been automatically translated. Please note that automatic translation is not 100% accurate, so there may be minor translation errors in the text.

Instructions for the position " Installer of technological equipment and related structures, 4th category", presented on the website, meets the requirements of the document - "DIRECTORY OF Qualification Characteristics of Workers' Professions. Issue 64. Construction, installation and repair work. (Taking into account the additions approved by: order State Committee on construction and architecture N 25 of 08/08/2002, N 218 of 12/22/2003, N 149 of 08/29/2003, letter of the State Committee for Construction and Architecture N 8/7-1216 of 12/15/2004. , by order of the Ministry of Construction, Architecture and Housing and Communal Services N 9 of 12/02/2005, N 163 of 05/10/2006 N 399 of 12/05/2006, by order of the Ministry of Regional Development, Construction and Housing and Communal Services of Ukraine N 558, 12/28/2010)", which was approved by order of the State Committee for Construction, Architecture and Housing Policy of Ukraine on 10/13/1999 N 249. Agreed by the Ministry of Labor and Social Policy of Ukraine. Entered into force on January 1, 2000. The document status is "valid".

Preface to the job description

0.1. The document comes into force from the moment of approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. The document has been approved: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. Periodic verification of this document is carried out at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Installer of technological equipment and related structures of the 4th category" belongs to the category "Workers".

1.2. Qualification requirements: complete or basic general secondary education. Vocational and technical education. Training. Work experience as an installer of technological equipment and related structures of the 3rd category for at least 1 year.

1.3. Knows and applies in practice:
- methods for checking foundations for equipment of medium complexity and methods for its installation;
- methods of calibration of installed equipment;
- methods of hydraulic and pneumatic tests;
- methods of slinging and moving cargo;
- structure of the installed equipment;
- range of pipes used in centralized systems thick and liquid lubricants, emulsion, hydraulic and pneumatic installations;
- range of materials used during pipe digestion;
- preparation of solutions and digestion;
- range of products and structures used;
- basic properties and grades of construction steels;
- methods for assembling and installing structures from individual elements;
- methods of connecting and fastening elements of metal structures;
- design, purpose and methods of installation of pipe systems;
- methods of connecting and fastening structural elements of pneumatic and hydraulic installations designed for operating pressure up to 4 MPa (40 kgf/cm2);
- technical requirements and tolerances during the installation of mechanisms and machines;
- structure and working methods manual machines, mechanized tools special purpose;
- lifting and moving rules mounting elements using lifting machines and mechanisms and visual signaling.

1.4. An installer of technological equipment and related structures of the 4th category is appointed to the position and dismissed from the position by order of the organization (enterprise/institution).

1.5. The installer of process equipment and related structures of the 4th category reports directly to _ _ _ _ _ _ _ _ _ _ .

1.6. An installer of technological equipment and related structures of the 4th category supervises the work of _ _ _ _ _ _ _ _ _ _ .

1.7. During absence, the installer of technological equipment and related structures of the 4th category is replaced by a person appointed in accordance with the established procedure, who acquires the corresponding rights and is responsible for the proper performance of the duties assigned to him.

2. Characteristics of work, tasks and job responsibilities

2.1. Performs work of medium complexity on the installation of industrial equipment for all sectors of the national economy and structures that are associated with it.

2.2. Knows, understands and applies current regulations relating to his activities.

2.3. Knows and complies with the requirements of regulations on labor protection and environment, complies with the standards, methods and techniques of safe work performance.

3. Rights

3.1. The installer of process equipment and associated structures of the 4th category has the right to take actions to prevent and eliminate cases of any violations or inconsistencies.

3.2. An installer of technological equipment and related structures of the 4th category has the right to receive all social guarantees provided for by law.

3.3. The installer of technological equipment and related structures of the 4th category has the right to demand assistance in the execution of his job responsibilities and exercise of rights.

3.4. An installer of technological equipment and related structures of the 4th category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision necessary equipment and inventory.

3.5. An installer of technological equipment and related structures of the 4th category has the right to get acquainted with draft documents relating to his activities.

3.6. An installer of process equipment and related structures of the 4th category has the right to request and receive documents, materials and information necessary to fulfill his job duties and management orders.

3.7. An installer of technological equipment and related structures of the 4th category has the right to improve his professional qualifications.

3.8. An installer of technological equipment and related structures of the 4th category has the right to report all violations and inconsistencies identified in the course of his activities and make proposals for their elimination.

3.9. An installer of technological equipment and related structures of the 4th category has the right to become familiar with documents defining the rights and responsibilities of the position held, and criteria for assessing the quality of performance of job duties.

4. Responsibility

4.1. The installer of technological equipment and related structures of the 4th category is responsible for failure to fulfill or untimely fulfillment of the requirements of this job description obligations and (or) non-use of granted rights.

4.2. The installer of technological equipment and related structures of the 4th category is responsible for non-compliance with the rules of internal labor regulations, labor protection, safety precautions, industrial sanitation and fire protection.

4.3. The installer of technological equipment and related structures of the 4th category is responsible for the disclosure of information about the organization (enterprise/institution) that is a trade secret.

4.4. The installer of technological equipment and related structures of the 4th category is responsible for failure to fulfill or improper fulfillment of internal requirements regulatory documents organization (enterprise/institution) and legal orders of management.

4.5. The installer of technological equipment and related structures of the 4th category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.

4.6. The installer of technological equipment and related structures of the 4th category is responsible for causing material damage to the organization (enterprise/institution) within the limits established by the current administrative, criminal and civil legislation.

4.7. The installer of technological equipment and related structures of the 4th category is responsible for the unlawful use of the granted official powers, as well as their use for personal purposes.

5. Examples of work

5.1. Slinging, moving, laying and unslinging equipment weighing up to 25 tons using universal rigging equipment and cranes.

5.2. Acceptance of foundations.

5.3. Performing simple reconciliation methods.

5.4. Marking parts of medium complexity.

5.5. Grinding the surfaces of parts.

5.6. Unwinding of holes, lapping of sealing surfaces in fittings with a diameter of up to 100 mm, stuffing of oil seals.

5.7. Scraping of parts and surfaces under the supervision of a more highly qualified worker.

5.8. Annealing and tempering of parts.

5.9. Fastening of conveyor belts and belts.

5.10. Hydraulic and pneumatic testing of equipment designed for operating pressure up to 4 MPa (40 kgf/cm2).

5.11. Installation of bunker gates.

5.12. Methods for slinging metal structures that are being mounted.

5.13. Installation of light steel structures: stairs, platforms, fences, support posts, brackets, scaffolding, platforms, structures of medium complexity weighing up to 5 tons: beams, purlins, connections.

5.14. Capacitive installation steel reinforcement weighing up to 3 tons, machines, presses, crushing and grinding equipment weighing up to 5 tons, supplied assembled.

5.15. Installation of devices with mixing devices up to 30 m3.

5.16. Installation of bushings and dampers with a diameter of up to 50 mm.

5.17. Installation of lifting and transport mechanisms for interrupted transport: enlarged assemblies of crane units; installation of moving and lifting mechanisms for cranes with a lifting capacity of up to 10 tons.

5.18. Installation of thick and liquid centralized lubrication systems: installation of oil pipelines for medium complexity machines, main pipelines of lubrication systems and manual grease stations.

5.19. Assembly and installation of detachable units and parts of compressors, pumps and fans weighing up to 1 ton.

5.20. Installation of pipelines designed for pressure up to 4 MPa (40 kgf/cm2), supplied with the equipment.

5.21. Installation of individual components of cement kilns, sealing devices and chain curtains.

5.22. Installation of refrigeration equipment, then inspection of individual components of oil collectors, ammonia condensers, evaporators and industrial vessels.