Do-it-yourself desktop jigsaw. How to make a table for a jigsaw Do-it-yourself sawing table for a jigsaw

A jigsaw is an electromechanical tool that is used for cutting materials made of wood, fiberboard, chipboard, plastic and even thin metal. Work using a jigsaw is carried out by holding it in the hand; it is used to make a cut according to a drawing previously outlined on the workpiece. Who has ever done this work, knows that it is almost impossible to make a perfectly even cut in this way. It’s more convenient and efficient to do this work with a jigsaw on a special table, which you can easily make with your own hands.

Making your own jigsaw table

Can be purchased at construction stores or order a stand for an electric jigsaw online, but making it yourself will be much cheaper, and this table will definitely be more practical, since you will make it taking into account the dimensions you need.

The dimensions of the future table largely depend on the size of the parts that will be manufactured, and on usable area premises where it will be installed.

First you need to draw a sketch of the future table. You can do this yourself or download the drawing from a website on the Internet. The finished drawing will indicate the dimensions and materials used in the manufacture of the equipment.

We present one of the options for drawing a table for working on it electric jigsaw

Having a drawing, you need to prepare tools and consumables to begin work on making a jigsaw table.

Attention! For more precision manufacturing parts of the same size, add two perpendicular cuts to the frame in relation to the 25 cm long blade and strengthen the guide stop.

Tool and material

Let's prepare the following tool:

screwdriver or drill;
electric jigsaw;
wood drills (3.5, 6, 8, 10 mm);
hammer;
chisel;
roulette;
level;
sanding paper.

Material for making the model:

USB plate (18 mm);
wooden beam (120 x 25 x 400 and 60 x 40 x 1400);
wood screws (4 x 45) 35 pcs.;
bolts 8 x 30 (for fastening the jigsaw to the bed), 8 x 60 (for fastening the bracket to the bed), 8 x 80 (for fastening the hacksaw blade guide), 8 x 30 (for fastening the bearings);
nuts – 10 pcs.;
washers – 10 pcs.;
bearings – 2 pcs.;
aluminum corners 25 x 25 x 80 – 2 pcs.

Work on manufacturing table parts and assembling it

Making a table box for those who are a little familiar with carpentry will not be difficult. From a USB sheet using an electric jigsaw, according to the sketch drawn on the sheet, cut out the parts for making the frame. We assemble the box according to the drawing.
Holes are drilled for mounting the jigsaw and the output of the hacksaw blade. An electric jigsaw is installed.
The center is measured along the canvas, and the bracket guide is attached to the side of the box.
The bracket rod, as shown in the figure, does not have holes for fastening, but slots for changing its height in accordance with the length of the blade used.

Let's take a closer look at the manufacture of a bracket for a guide cutting hacksaw:

We make an elbow (vertical lever), which is attached to a guide with slots for moving the bracket in height and removing the upper part to connect the second part of the part.
The horizontal arm consists of a bar with a tenon at one end to connect to the vertical arm and guide block for centering the hacksaw blade.
We connect all the parts into a block and make a precise adjustment of the equipment so that movement cutting blade had a free easy movement.

Important! Don't neglect installation protective block with plexiglass, since it serves as a barrier in case of unauthorized falling out of the canvas during operation of the mechanism and prevents injury.

The assembled workbench for working with a jigsaw is checked while working with various materials. If any design flaws are identified, they are eliminated.

To cut materials with different densities and viscosities, they are used certain paintings for each type. In addition, the optimal speed of the tool is selected to prevent overheating of the blade.

An electric jigsaw is an extremely useful tool, without which many operations on processing wood and wood-based materials are simply impossible to imagine today. Possessing a relatively small weight and compactness, manual jigsaw allows you to cut out products from blanks quite complex configuration, but still sometimes it would be more convenient to use a stationary tool. It is often more convenient for them to work, and the machine also provides more accurate cutting. True, such a machine costs several times more than a manual jigsaw. Those who don’t want to spend extra money on this equipment can make a jigsaw table with their own hands and get an inexpensive and effective hybrid as a result hand tools and the machine.

Figure 1. Diagram of a jigsaw table.

The simplest device

Some kind of table for a jigsaw can be made in a few minutes. The advantage of this design is its simplicity. It is easily mounted on a workbench or tabletop and can be easily disassembled if necessary. The disadvantage can be considered its small area.

The working surface of the machine will be laminated plywood, in which holes are drilled for sawing and for installing fasteners. The thickness of the plywood should not be less than 10 mm. You may also need to prepare holes in the base of the power tool for mounting screws. The structure is attached to the workbench with clamps. The heads of the mounting screws must be flush with the plane of the sheet. Such a machine can easily cope with cutting small workpieces up to 30 mm thick. What the device looks like is shown in Figure 1.

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Second option

Another stationary device for working with wood consists of more parts, but it is also not difficult to make. The table frame consists of 2 sidewalls and a back wall made of chipboard. The machine does not have a front wall to make it easy to reach the button. IN back wall holes are drilled for the cord and tube of the vacuum cleaner. The machine cover is made of laminated 10 mm plywood. The entire structure is tightened with confirmations. The jigsaw is attached in the same way as in the first case.

Figure 2. Diagram of a frame-support for a jigsaw.

Using a homemade machine, you can saw larger workpieces, but when working with thick wood, the jigsaw blade may tilt back and in both directions. This degrades cutting accuracy. The disadvantage is eliminated by installing homemade machine support bracket (Figure No. 2). The jigsaw blade will move between 2 11mm bearings, which are screwed to the L-shaped steel strip with screws. The back of the file will rest on the wall of the bracket. This design will not allow the jigsaw working blade to deviate from the specified plane.

The bracket is attached to a frame made of birch bars 50 x 50 mm. It can be raised or lowered depending on the thickness of the material being processed and the length of the file. To do this, the frame with the stop is not tightly attached to the side of the machine, but is pressed against it with a steel, hardboard or textolite plate. Vertical stand The birch frame is located between the frame and the hardboard, into which 4 clamping bolts are inserted.

The area of the countertop depends on the size of the workpieces you are going to work with.

The machine can be made more perfect by installing a limit bar on it, which will help cut wood into pieces of the same thickness.
The limiter can be attached to the machine with clamps. It is made from wooden block, steel or aluminum corner. If desired, the bar can be installed on a slide attached to the bottom or sides of the tabletop. You can make 2 parallel slots in the tabletop along which the slats will move. Holes are drilled in it. Studs or screws with wing nuts are passed through them and the slots. Tape measures are attached to the ends of the tabletop.

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Table made of bars and chipboard

Figure 3. Diagram of a tabletop for a jigsaw.

The manufacture of this table requires certain carpentry skills, since the connections between its drawers and legs are made in a tongue and groove manner. However, you can use dowels, wood glue and screws instead. The machine cover will be liftable to provide easier access to the tool when dismantling it. Figure 3 shows what the countertop looks like. If desired, you can provide space for installing a manual milling machine, then the machine will become multifunctional.

The table is made from:

bars 80 x 80 mm;

bars 40 x 80 mm;

Laminated chipboard or laminated plywood 900 x 900 mm.

The distance between the legs can be from 600 to 700 mm. The bars for the drawers and legs are obtained after longitudinal sawing of the 80 x 80 bars. You can choose the height of the legs yourself, based on how convenient it will be to work on the machine. At each end of the frame and legs, 2 holes are drilled for dowels. Corresponding holes are made on the sides of the legs. The dowels are coated with glue half their length and inserted into the ends. After this, the frame is assembled in rough form. After correcting possible shortcomings, it is finally tightened. All contact surfaces are lubricated with glue before assembly. Additional strength of the structure will be given by self-tapping screws, which are screwed through holes prepared in advance for them.

The lid is attached to one of the drawers on hinges; for this purpose, a slot is made in it to facilitate installation and removal of the jigsaw. 2 strips with a selected quarter are screwed to the back of the tabletop, which will include the sole of the power tool. Holes are made in the strips into which clamping screws or bolts will be installed. A jigsaw mounted under the tabletop will be able to process thicker workpieces if a recess is made in the lid for its sole. The easiest way to make it is with a milling machine. The table turned out to be quite spacious, so a large thickness of plywood or chipboard can provide sufficient strength to its lid. Use 20mm or thicker sheets.

A jigsaw is an electromechanical tool that is used for cutting materials made of wood, fiberboard, chipboard, plastic and even thin metal.

Work using a jigsaw is carried out by holding it in the hand; it is used to make a cut according to a drawing previously outlined on the workpiece. Anyone who has ever done this work knows that it is almost impossible to make a perfectly even cut in this way. It’s more convenient and efficient to do this work with a jigsaw on a special table, which you can easily make with your own hands.

You can buy a stand for an electric jigsaw in hardware stores or order online, but making it yourself will be much cheaper, and this table will definitely be more practical, since you will make it taking into account the dimensions you need.

The dimensions of the future table largely depend on the size of the parts that will be manufactured and on the usable area of the room where it will be installed.

We present one of the options for drawing a table for working on it with an electric jigsaw

Having a drawing, you need to prepare tools and consumables to begin work on making a jigsaw table.

Attention! For more accurate production of parts of the same size, we add two perpendicular cuts to the frame in relation to the 25 cm long blade and strengthen the guide stop.

Let's prepare the following tool:

screwdriver or drill; electric jigsaw; wood drill bits (3.5, 6, 8, 10 mm); hammer; chisel; tape measure; level; sandpaper.

Material for making the model:

USB plate (18 mm); wooden beam (120 x 25 x 400 and 60 x 40 x 1400); wood screws (4 x 45) 35 pcs.; bolts 8 x 30 (for attaching the jigsaw to the frame), 8 x 60 (for attaching the bracket to the frame), 8 x 80 (for attaching the hacksaw blade guide), 8 x 30 (for attaching bearings); nuts - 10 pcs.; washers - 10 pcs.; bearings - 2 pcs.; aluminum corners 25 x 25 x 80 – 2 pcs.

Work on manufacturing table parts and assembling it

Making a table box for those who are a little familiar with carpentry will not be difficult.

From a USB sheet using an electric jigsaw, according to the sketch drawn on the sheet, cut out the parts for making the frame. We assemble the box according to the drawing. Holes are drilled for fastening the jigsaw and the output of the hacksaw blade. An electric jigsaw is installed. The center is measured along the blade, and the bracket guide is attached to the side of the box. The bracket rod, as shown in the figure, does not have holes for fastening, but slots for changing its height in accordance with the length of the blade used.

Let's take a closer look at the manufacture of a bracket for a guide cutting hacksaw:

We make an elbow (vertical lever), which is attached to a guide with slots for moving the bracket in height and removing the upper part to connect the second part of the part. The horizontal lever consists of a beam with a spike at one end for connection with the vertical lever and a guide block for centering the hacksaw blade .We connect all the parts into a block and make a precise adjustment of the equipment so that the movement of the cutting blade has a free, easy movement.

Important! We do not neglect the installation of a protective block with plexiglass, as it serves as a barrier in case of unauthorized falling out of the blade during operation of the mechanism and prevents injury.

The assembled workbench for working with a jigsaw is tested in work with various materials. If any design flaws are identified, they are eliminated.

To cut materials with different densities and viscosities, specific blades are used for each type. In addition, the optimal speed of the tool is selected to prevent overheating of the blade.

Compact and relatively mobile instrument for cutting, has earned a reputation as a practical device used throughout the world. A universal jigsaw, capable of making straight and curved cuts, including at an angle.

Possessing impressive capabilities this device could become a leader in multi-purpose applications. Unfortunately, certain design features made it more of a narrowly focused tool, but with good potential. One of the disadvantages of working with a jigsaw is that it is quite inconvenient to carry out an accurate, straight cut.

The main reason for this drawback is the thin saw blade, which easily changes its direction during sawing. The second reason lies in the structure itself, which becomes loose over time and noticeably reduces the evenness of the cut. Fortunately, these flaws can be ignored if you have special jigsaw tools that you can make yourself.

Next, we will tell you how to make a special table and stop for maximum precision sawing with your tool. Table for a jigsaw To make working with a jigsaw more comfortable and the cutting line to be smoother, numerous craftsmen combine it with a small stand, turning this symbiosis into a convenient mini-workbench. The jigsaw is installed in the table from the bottom side, so that the file is directed upward, passing through a specially prepared hole. The start button of the tool is fixed, and the operator calmly cuts the workpiece, controlling it with both hands.

This device allows you to cut more accurately and is ideal for comfortable work with large volumes of material. Making a basic table for a jigsaw with your own hands is quite simple, as for experienced craftsman, and for a beginner. Any more or less suitable for assembly suitable materials, with whom you can work.

If you only have a saw and a screwdriver, make it from chipboard or thick plywood. Owners of grinders and welding machines, can afford to make a mini-workbench from metal sheets and tubes. Such a device can even be made from plastic, if there is a way to securely fix this material.

As clear example, we will provide a guide on how to assemble a small table from thick plywood. To assemble a simple table for a jigsaw with your own hands, drawings are generally not required, since everyone chooses the dimensions of such a product individually. As a visual example, we will give a photo of a fairly miniature box indicating the dimensions of all its sides.

Based on this data, you can estimate and select the optimal aspect ratio for your future product. The parts are connected using ordinary self-tapping screws, screwed into the edges of the walls of the tabletop. If the material used does not have a varnished coating, PVA glue can be used to enhance fixation.

This design will be stronger, but it will no longer be possible to disassemble it. Advice. Before screwing the finished surface to the base, you should mark and drill a hole in it for the file in advance.

Next, place the jigsaw sole on the opposite side, make marks in its grooves for fixation, and then drill. It is more convenient to carry out such manipulations on a clean surface, which will only need to be screwed to the walls. As a base, you can use a workbench or another, more or less suitable piece of furniture. The author of the following video made a table for working with a jigsaw from an old bedside table, installing a switch and a dust extractor in it.

Attachment for a jigsawInstalling a jigsaw in a table greatly facilitates the sawing process thin materials, but cutting accuracy drops when it comes to thick bars. Due to flexible structure saw blade, when it turns in a large solid wood, the end of the file bends and lags behind the central part. In this case, it will not be possible to obtain an exact 90-degree angle.

At least without special device for a jigsaw holding the file strictly perpendicular to the surface. To cut material more than 3 cm thick without fear of beveled edges, you just need to adapt a simple device to your mini-machine. The essence of the element’s operation is to fix the end of the file between two freely rotating rollers.

To make such a device for a jigsaw with your own hands, you will need following materials: Mounting bracket metal structures(as in the photo) Pair of bearings: radius 11 mm Block: 600x40x40 Square of thick plywood or chipboard: 100 × 100 Mounting angle: 2 pcs Bolts with washers and nuts for fastening to the table and installing the bracket: 5 pcs Screws with washers and nuts for fixing the bearings: 2 pcs Glue for wood According to tools: Drill with a set of drills for wood and metal Saw First of all, we will outline the main nuances in the manufacture of the saw stop itself. For this you need a suitable metal bracket, as in the photo below. You can find one in a specialized fastener store or try your luck at the nearest construction market.

If the search is unsuccessful, this element can be replaced with any L-shaped metal plate into which the rib of the saw blade can be rested. We measure and drill 2 holes for the bearing screws. Their location should be equidistant from each other, at a distance equal to the thickness of the jigsaw file.

Having finished constructing the stop, we move on to assembling and installing the lever. To do this, we make 2 pieces of timber of the required length, and connect them at an angle of 90° using PVA glue and metal corners. We combine the resulting structure with a bearing guide and press it against the side wall of the table with a plate with 4 screws.

This fastening technique allows you to change the height of the lever to work with massive materials. With this, the instructions for assembling a table for a jigsaw with a file holder are considered complete. The assembled device is a neat and very compact mini-workbench for convenient cutting of materials of various thicknesses. We hope that the author’s product will become a visual example for you or at least give you a couple of ideas for assembling your own table.

Table for cutting with a jigsaw Such a multifaceted tool as a jigsaw has several varieties, the simplest of which is manual type devices. This elementary tool, not burdened with an electric drive and complex components, is intended for accurate figured cutting of workpieces of small thickness. The speed of work depends on physical indicators and the convenience of the workplace.

To facilitate the cutting process, it is recommended to build a special cutting table for a jigsaw, the drawing of which is located below. This simple device will save energy and significantly increase work efficiency. You can assemble a jigsaw table from the most different materials: plywood, chipboard, wood, laminate, metal and even plastic.

If there is absolutely nothing suitable in stock, and the required piece needs to be purchased, then in this case, plywood will be the most easily accessible and convenient to process. To make a full-fledged product, you will need the following components: Plywood (or something similar): 260x200x10 Clamp Countersunk head screws: 4 pcs Tools: Saw (hacksaw or jigsaw) Drill or screwdriver with a set of drills Ruler Sandpaper or file The process of making a sawing table is extremely simple. We transfer the contours of the product from the drawing to the workpiece and cut out 2 main parts, as in the photo below.

The main thing here is to take into account the thickness of the upper part of your clamp so that it does not stick out. If necessary, the surface can be increased by cutting out another top element. The prepared parts are connected with self-tapping screws or glued into a single, monolithic structure.

The edges are cleaned with a file or sandpaper and the finished device is attached to the table. There are quite a lot alternative options manufacturing of similar devices, differing in size and methods of fastening. One of these rather interesting designs is demonstrated in the following video.

I didn’t want to permanently place my expensive Makita jigsaw on the table, so I decided to buy another one to create a table. I was very lucky to find a jigsaw in the “Our House” store Caliber LEM-610E for only 862 rub. Includes: wood saw, side stop, adapter for vacuum cleaner, spare brushes for the motor.

There was an outlet next to the display case and I looked at it in action. It is quite well made, convenient, there is a speed control with a wheel, and the activation is fixed with a button. The saw holder moves smoothly without any play.

It’s very fortunate that I was able to twirl it in my hands before buying it; I wouldn’t risk ordering it from the Vseistrumenty.ru website without knowing what it is. (Although they write good reviews about it) By the way, it costs more there and there is also a delivery fee... so I successfully bought it at Our House. :)

Despite its advantages, it has a number of disadvantages that I noticed upon closer examination:

1) The file does not fit into the saw holder. Apparently this is a defective copy, but I did not waste my time on the exchange. Each file has to be sharpened. (Although I won’t be able to use them on the second jigsaw after grinding - it doesn’t matter, they are relatively inexpensive)
2) And this flaw is visible even in the picture. The canvas is tilted strongly forward. (This was also corrected by placing tin strips under the back of the sole, achieving 90 o.
3) The speed control wheel turns heavily, not very clearly and with jamming. At the minimum speed value, the tool cannot start at all (However, the same garbage with starting is with my other “calibrated” drills. This is unpleasant, but does not spoil life much)

As always, everything is in the spirit of minimalism. I did not make a separate switch. It is quite convenient to turn on with a standard button and lock into place.

To do this, I bought a bracket at KrepMarket (this is a fastening element from some kind of system iron structures)

By the way, I really love CrepeMarket. Any screws, nuts, screws, fasteners. Every time I design something, I wander around in thought and collect the necessary details.

I cut off the excess and sharpened it.

Back view. Now the distance between the bearings has a fixed clearance for the file of 1.2mm. I have a plan for the future: to make a gap adjustment.

For thin materials it can be lowered.

As an experiment, I drew a star and tried to cut it out evenly

For a 130mm file, the maximum possible thickness is 5cm. It turns out there are very long files, I recently saw a 300mm file on the market

I sawed off a 1.5mm slice from a 40x40mm block

Which is what I did. Now you can use it to cut long workpieces 11.5 cm wide. The old L-shaped design also remains, and if greater strength of the holder is needed, it can be installed again, although the new design remains quite strong and reliable.

I also came up with the idea of making a knife from an old dull file, grinding off its teeth and sharpening it.

They can be used to cut material like sealant into shapes. The cut is smooth. Much better than a utility knife. The photo shows a mouse pad.

Well, that's probably all. The table turned out to be reliable and comfortable. Now I have a tool on which I can produce more fine work than on a circular machine.

Since childhood, we have been familiar with the technology of sawing with a jigsaw. The principle is simple - a stationary part is placed on a stand with a technological cutout, the cut is made by moving the saw. The quality of work depends on the steadfastness of the hands and the skill of the worker.

In this way, you can literally cut lace from thin wooden or plastic blanks. However, the process is labor-intensive and slow. Therefore, many craftsmen thought about small-scale mechanization.

A simple design from the last century

More in the magazine Young technician» drawings were offered on how to make jigsaw machine with your own hands. Moreover, the design does not involve an electric drive; the drive operates from muscular force, like a knife sharpener.

The machine consists of main parts:

bed (A)
work table (B) with slot for canvas
lever system (B) for holding the saw blade
flywheel (G), which is the primary drive pulley
crank mechanism (D), combined with a secondary drive pulley, and driving the levers (B)
pedal assembly (E) with a crank mechanism driving the flywheel (D)
saw blade tensioner (W)

The master uses his foot to move the flywheel (D). Using a belt drive, the crank mechanism (D) connected to the lower arm (B) rotates. A file is stretched between the levers; the degree of tension is regulated by a lanyard (G).

With a well-balanced flywheel, sufficient smooth running of the saw blade is ensured, and such a homemade jigsaw machine allows you to massively cut out the same type of workpiece, saving time and effort. In those days, jigsaw files were produced in the form of a flat, unidirectional strip.

Therefore, to obtain patterns complex shape I had to rotate the workpiece around the canvas. The dimensions of the workpiece are limited by the length of the arms (B).

From a mechanical jigsaw to an electric one one step

The foot drive cannot provide real freedom of action and uniformity of the saw stroke. It makes more sense to use an electric motor for the crank mechanism. However, if you use a tabletop jigsaw occasionally, there is no point in making stationary structure with its own motor.