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Acquaintance with the production
The LED industry in our country is just beginning to develop. Its dynamic growth is observed, but, despite this, the standards and rules for the release of this product have not yet been determined. Their development and approval will take more than one year. Nevertheless, the production of LEDs in our country exists. The release process itself is quite complicated. Organization of a project requires a lot of investment. Let's look at what is needed for this today.
LED bulbs are a light source that saves energy. They were invented in the late 80s of the last century. However, in everyday life they began to be used relatively recently.
A led lamp is an electronic device that consists of a board with LEDs, a device for changing the current and a cooling element. For a long time, engineers were unable to achieve white radiation from LEDs. Recently, by mixing other colors, the desired effect has been obtained. From a business point of view, led products, including LEDs, are a fairly good choice. The population has already understood that with them it is possible to save energy consumption in the apartment.
LED production technology.
At the first stage, such an enterprise will have to overcome difficult competition with Chinese products. They are usually cheaper than our counterparts. However, marketers are predicting success for our businesses as well. Especially those who will work use new technologies and scientific advances, in particular for the production of led lamps.
Already today there are enterprises that have mastered the process of producing LEDs. But with the firms that produce led lamps, the situation is worse. Our country has all the raw materials and materials that are needed for lamps. Among them are metals, conductor materials, pure gases, phosphors, substrates. However, the assembly itself often goes outside of it. Nevertheless, experts believe that our counterparts have a great prospect to oust Chinese goods. This is possible at the expense of quality.
How to start producing LEDs?
To organize the production of LEDs, you need a building with a total area of at least 3.5 thousand square meters. If we talk only about the assembly area, then 200 sq.m. is enough for this. All rooms must be equipped with ventilation systems. The key to electronic products is cleanliness. Most likely, the workshops will need to be renovated in order to achieve perfect cleanliness in the future. Any dirt and dust particles that enter the premises significantly reduce the quality.
Production of LED lighting devices.
How much money do you need to start a business?
In addition to the workshop, it is necessary to allocate storage facilities, a product acceptance and control area and offices. The simplest business option is an enterprise where LED lamps will only be assembled. Basic investments in this project will amount to about 5 million rubles. Profitability of the business is determined by experts at the level of 130%. The payback period for such a mini-plant is about two years. All these indicators can be achieved only if all led products are fully implemented. As a result, the following calculations are obtained.
When planning sales and determining a pricing policy, it is worth considering that the cost of your products will always be higher than goods from China. This is due to the high cost of labor. The Chinese significantly save costs due to this cost item. Only their undeniable quality and reliable equipment for the production of LEDs will help our LED products to gain a foothold in the market.
Manufacturing technology of LED lamps
Their manufacturing technology is laborious. You need to be a specialist in this area in order to competently build the whole process and plan the activities. There are several working stages:
Silicon wafers, which are obtained from crystals grown under special conditions, are rather difficult to produce. This requires special and expensive equipment. It costs millions of dollars to purchase and install. Therefore, for small and medium-sized businesses, you can limit yourself to a plant. It is on it that led diode lamps are assembled.
New generation LED lamps.
There are several typical designs of led modules for luminaires. They differ in crystal design, crystal-case interface, and lens design. The most commonly used modules are those suitable for easy installation. Even today, LED modules are being produced that are mounted directly on the board.
The main problem during the operation of led devices is their overheating. Therefore, one of the main tasks is to provide reliable heat dissipation in the product. Today it is no longer necessary to "reinvent the wheel". Most standard products can be made under license. New technologies allow the production of new led - devices that can be easily replaced if needed.
Of the equipment for starting the line, you will need such devices as:
- equipment for measuring and controlling the parameters of finished products;
- assembly tools and equipment;
- add. tools, furniture and equipment.
It is customary to purchase the entire assembly line from one supplier. It will be easier to maintain and repair. Chinese equipment is also suitable for starting a business. Its base price is about 10 million rubles. The option of purchasing used equipment will help to save money. The main thing is to check that it is in working order and does not fully deplete its resource. The more the line will operate in automatic mode, the less staff will be needed to service it.
Since we are talking about a small but full-fledged production, we need to recruit a staff. In addition to workers, a technologist and a chief engineer will be needed. It is imperative to have an accountant and specialists in the procurement and sale of finished products on the staff. It is never worth saving on good personnel. And even more so for the organization of complex production.
