Diamond drilling machine - one of the most durable and reliable diamond tools for core drilling of perfectly straight holes and technological shafts in structures made of concrete and reinforced concrete, stone, brick, foam concrete and expanded clay concrete, such as walls, floors, floors, foundations, runways, etc.

Diamond installation most widely used in the following industries: for laying pipes for water supply, heating, sewerage and others engineering communications; when installing cables, ventilation systems, air conditioners and hoods; for cutting openings in reinforced concrete, etc. In addition, buy installation diamond drilling Reasonable for use when drilling cores in asphalt, as well as hard rock in mines or stopes. Reconstruction of buildings, industrial dismantling, installation of chemical anchors, sampling of building materials for laboratory analysis - the machine is used in all these processes diamond drilling holes in concrete, which allows you to complete the work as quickly, efficiently and safely as possible.

Diamond drilling rig buy or not, what is the price?

Deciding on the question: “ Diamond installation Should I buy drilling or not? The answer is obvious - the machine diamond drilling holes in concrete makes holes itself different diameters and depths in concrete, reinforced concrete and other hardest materials; does not create strong vibration during operation, which significantly simplifies the work process, reduces the noise level, and does not damage or chip the material being processed; there is no dust cloud. Diamond drilling rigs They are absolutely safe for the environment and human health, therefore they can be successfully used in residential premises. If you want all the resulting holes to be completely smooth, clean and not need any additional processing, you definitely need to buy it! Price diamond drilling rigs may vary greatly depending on the brand, country of origin and technical specifications.

Diamond drilling machine design:

The diamond drilling rig is powerful and heavy professional tool for drilling deep holes of medium and large diameter in high-strength materials, which consists of a motor, rack and set additional equipment and tools (crowns, extensions, etc.). Typically diamond drilling machine has in its design a mechanism for supplying water, which cools the segments and the crowns themselves, extending their service life. The diamond drilling rig can support both dry and wet drilling. Professional diamond drilling rig allows drilling to be carried out regardless of whether there is reinforcement in the concrete or not. The only difference in performance is that if there is a large presence of reinforcement, the process will proceed somewhat slower, but the result will still be achieved.

§ E4-1-55. Drilling holes in reinforced concrete structures using a machine with diamond annular drills

Guidelines for application of standards

The standards provide for drilling vertical and horizontal holes in reinforced concrete structures with reinforcement class A-III with a diameter of up to 16 mm and from 16 to 40 mm with drills with a diameter of 20 to 160 mm to a depth of 200 mm or more, with or without the use of pressure water supply.

Technical characteristics of the machine

Type of machine: mobile
Productivity (speed of drilling vertical holes), mm/min 50-80
Maximum depth drilling, mm, not less:
vertical holes:
with extension 550
without extension 300
horizontal holes:
with extension 450
without extension 200
Spindle rotation speed, rpm 500-1350
Cooling water flow, l/min 4-6
Dimensions, mm
length 735-1440
width 510-650
height 1120-1200
Weight (without auxiliary devices), kg 95
total 130-140

Scope of work

Drilling using pressure water pipe

1. Installation, alignment and fastening of the machine (for vertical drilling - by installing a weight, for horizontal drilling - additionally with a spacer bar).
2. Connecting the machine to the electrical network.
3. Connecting the machine to the water supply network.
4. Drilling holes.
5. Core removal.
6. Replacing the drill.
7. Installation of extensions when drilling vertical holes to a depth of St. 300 mm, horizontal - 200 mm.
8. Disconnecting the machine from the electrical network.
9. Disconnecting the machine from the water supply network.
10. Moving the machine from hole to hole during vertical drilling at a distance of up to 50 m.
11. Moving the drill along a cylindrical column when drilling horizontal holes.

Drilling without the use of pressure water supply

The composition of the work is the same, with the exception of paragraphs. 3 and 9.

Squad composition

Hole driller 4 sizes. - 1
» » 3 » — 1

A. DRILLING VERTICAL HOLES IN STRUCTURES WITH REINFORCEMENT
UP TO 16 mm AND FROM 16 TO 40 mm USING PRESSURE WATER PIPELINE

Table 1

Diameter of fittings,	Drilling depth	Drill diameter, mm
mm	mm	20	25	32	40	50	60	80	100	125	160
Up to 16	200	3			3,2			3,4		3,7	4	1
		0,14	0,21	0,35	0,55	0,69	0,9	1,2	1,5	2	2,5	2
From 16	200	4,8	5,9		7,6			11		13	18	3
	Add for every 100 mm depth over 200 mm	1,3	1,6	2,6	3,4	4,4	6	7,6	9,8	14,5	15	4
		A	b	V	G	d	e	and	h	And	To	№

B. DRILLING HORIZONTAL HOLES IN STRUCTURES WITH REINFORCEMENT
WITH DIAMETER UP TO 16 mm USING PRESSURE WATER PIPELINE

table 2

Time standards and prices for 10 holes

Depth	Drill diameter, mm
drilling, mm	20	25	32	40		50	60	80	100	125	160
200	4,4			5,9			6,8	7,7	9	12		1
Add for every 100 mm depth over 200 mm	0,69	0,81	0,9	1,2				1,6	1,8	1,9	2,5	2
	A	b	V	G	d		e	and	h	And	To	№

B. DRILLING VERTICAL HOLES IN STRUCTURES WITH REINFORCEMENT
WITH DIAMETER UP TO 16 mm WITHOUT THE USE OF PRESSURE WATER PIPELINE

Table 3

Time standards and prices for 10 holes

Depth	Drill diameter, mm
drilling, mm	20	25	32	40	50		60	80	100	125	160
200	4,2			4,3				5,1		5,8	6,4	1
Add for every 100 mm depth over 200 mm	0,55		0,76	0,81	1,1			1,5	1,8	2,3	2,8	2
	A	b	V	G	d	e		and	h	And	To	№

D. DRILLING HORIZONTAL HOLES IN STRUCTURES WITH REINFORCEMENT
WITH DIAMETER UP TO 16 mm WITHOUT THE USE OF PRESSURE WATER PIPELINE

Table 4

Time standards and prices for 10 holes

Depth	Drill diameter, mm
drilling, mm	20	25	32	40	50	60	80	100	125	160
200	6,8			8,5		10		12	14	16	1
Add for every 100mm depth over 200mm	0,98	1,2	1,4		1,8		3	3,7	3,8	5,5	2
	A	b	V	G	d	e	and	h	And	To	№

Note. When drilling horizontal holes, the installation and rearrangement of scaffolding is not taken into account by the standards and is paid additionally: for 1 installation and rearrangement, accept N.v. 0.118 person-hour Calc. 0-10.2 (PR-1).

Diamond drilling rigs are designed for drilling holes in walls made of high-strength materials, marble, hard natural stone or reinforced concrete with a high degree of reinforcement. Drilling machines allow you to drill not only on flat, but also on embossed surfaces, at almost any angle. For cooling work surface water is used between the crown and the material being processed.

Diamond drilling has a very low level of dynamic loads and vibrations. Thanks to this, the structure of the material in which drilling is carried out is not disturbed, and at the time of completion of the process it is not damaged external finishing walls. After drilling, no unnecessary cracks form in the wall, and the drilled core remains inside the crown and does not fall out onto the street with the risk of getting into the hood of someone’s car.

It takes 10-15 minutes to attach the drilling rig. The machine is secured anchor fasteners, or using a vacuum plate if it is not possible to use anchors. The material can be anything: brick, concrete or marble. A large number of reinforcement in reinforced concrete will not interfere with drilling and will not affect the quality of the finished hole, but will only affect the overall working time. You can find out the cost of services on the “Prices for diamond drilling” page.

Principle of diamond drilling, video

Areas of use:

• holes in the walls for installing split systems
• holes for heating risers, water supply, sewerage
• air ducts, vents for natural ventilation premises
• alternative way making openings in walls
• alternative dismantling method reinforced concrete structures

Advantages of the technology:

• high drilling speed
• high positioning accuracy
• low tool wear
• low energy and resource costs
• External wall decoration is not damaged
• no surface post-treatment required
• the core remains inside the crown, there is no debris
• minimum noise, dust and vibration

Dry diamond drilling

It is used where it is not possible to use water for cooling, for example, where there is a risk of flooding the lower floor, in rooms where Finishing work, next to the power grid. To collect dust, it is connected to the drilling machine industrial vacuum cleaner. When dry drilling, the speed of work is lower, and wear cutting tool higher, so the cost of work is higher.

Dry drilling, video:

Deep Diamond Drilling

Drilling machines allow you to drill holes up to several meters deep. First, a hole is drilled to the depth of the crown, and the core is knocked out. Then a crown with an extension is installed, the core is knocked out again, and another extension is installed. And so on until the desired depth is reached.

Angle drilling

Holes can be drilled not only perpendicular to the surface, but also at an angle to it. In this case, the diamond bit wears out more, and the work speed is lower, so the cost of such drilling is usually higher.

Angle drilling, video

Drilling openings

Often, for various reasons, it is impossible to make an opening with help diamond cutting, For example:

• limited space
• low power electrical network on site
• lack of running water
• cuts from a large disc can change bearing capacity reinforced concrete structures
• large thickness of material, with small opening sizes

In such cases, you can drill an opening around the perimeter with a diamond core bit.

Diamond drilling price

Hole diameter, mm	Maximum depth, mm	Cost per 1 cm of drilling, rub
		Brick	Not reinforced concrete(FBS)	Reinforced concrete	Heavily reinforced concrete (monolith)
25-42	300-1000	20	24	26	36
52	1500	22	25	28	42
62-102	1500-3000	24	26	30	54
122-142	3000	30	38	44	56
152-170	3000	38	44	50	62
180-200	3000	46	50	56	68
250	3000	52	64	70	86
300	3000	58	78	80	100
325	5000	64	82	86	112
350	5000	70	88	94	130
400	5000	78	94	120	144
450	5000	86	120	132	162
500	5000	100	134	158	173

1 The minimum cost of drilling 1-2 holes is 6500 rubles. excluding equipment delivery (depending on the remoteness of the facility).
2 For drilling walls 50-80 cm thick or more, a magnification factor of 1.3 is applied.
3 Drilling at a height above 2.5 m or in cramped conditions, an increased coefficient of 1.3 is applied

Diamond drilling of concrete has become widespread in construction. The technology has become popular due to its high efficiency. Since for the most part load-bearing frame modern building structures is monolithic reinforced concrete, others traditional technologies drilling under these conditions is ineffective. Even the most powerful hammer drill cannot compare with this method.

Today, diamond drilling of holes in concrete remains the most effective for obtaining through or blind holes in reinforced concrete walls, and if they are saturated with reinforcement, the only way. In addition to concrete, using this method you can work with such hard materials, like granite, marble, steel.

Advantages

Diamond drilling has many advantages over other methods:

• depth can reach 15 m;
• possibility of working at any angle;
• absence of dust and debris that are completely deposited by water;
• the possibility of drilling, despite the location of the reinforcement;
• high speed;
• absolutely accurate and round holes with runout up to 2mm and almost polished edges;
• during work low level noise;
• absence of vibrations that can lead to microcracks;
• drilling is carried out in vertical and horizontal surfaces;
• 220V mains voltage is sufficient to carry out the work;
• you can work in hard to reach places where it is difficult to apply traditional methods.

This method also has its disadvantages:

• expensive equipment requires very careful handling and maintenance by an experienced specialist;
• consumables should be changed periodically;
• water cooling the process flows onto the floor or along the wall and requires the use of additional drainage equipment.

Diamond drilling technology for concrete

Drilling is carried out by a powerful installation, which consists of a base, a stand, an electric motor and a drill bit. Diamond teeth are soldered to the base of the crown. They

consist of technical diamond crystals in a powdered metal binder.

During drilling, under the influence of high temperatures, the crown is transformed into a monolithic matrix, which can quickly and efficiently drill in the hardest material: reinforced concrete and granite are drilled equally well. Moreover, it is possible to drill in brick, foam concrete and other traditional building materials. The speed of drilling and its great accuracy, with ideal positioning relative to the markings, the evenness of their geometric dimensions and other characteristics distinguish diamond drilling from traditional, but outdated methods.

Diamond drilling is a non-impact method that compares favorably with jackhammers. To carry it out, it is enough to have at hand a regular household electrical outlet with a voltage of 220 volts and a source of water. The water cooling the working tool is collected immediately using an industrial vacuum cleaner.

Stages

1. The location of the work, the location of communications, electrical wiring, pipes, etc. are being studied.
2. Selected optimal size crowns, the center and contours of the hole are determined.
3. The frame is attached.
4. An installation with a crown is mounted on the base.
5. The structure is checked for play. The fixing elements, crown fastening, and bed carriage are inspected.
6. The water cooling system is supplied and connected.
7. Work is being done.

When may it be required

Drilling with a diamond core may be required both in an apartment in a multi-storey building and during construction country cottage. The minimum level of noise and dynamic shock influences allow you to work in residential buildings during reconstruction and renovation, and even in already renovated apartments. The technology can be used for:

• drilling holes in the foundation for ventilation or sewerage;
• installation of gas and heating pipelines;
• electrical wiring;
• installation of fire protection systems;
• air conditioning systems;
• installation of chemical anchors;
• installation of ventilation communications within the walls: pipes and sockets;
• installation of fences.
• other cases where precise drilling without dust and noise is required.

The method is used when the task is to make a hole with an accuracy of up to a millimeter. Vertical holes are made, for example, to install machines or secure supports to create a canopy, installation garden furniture etc.

During renovation residential apartments and offices, sometimes it is necessary to break through a new opening. During the renovation process, sometimes it becomes necessary to change the layout, within which you need to make a door or window opening. A series of holes can be made to form one large one or even an opening of any shape.

Diamond drilling of holes in concrete - prices

The price of diamond drilling depends on the diameter of the hole and its width. The cost is calculated by centimeters. The cost of the order is also influenced by the following factors:

• drilling at height;
• at non-electrified facilities;
• saturation of reinforced concrete with reinforcement;

and some other possible factors.

Diameter in (mm)	Cost of work per 1 m.p. drilling depth (rub.)
	Brickwork	Monolith not reinforced (Concrete)	Monolith reinforced concrete (reinforced concrete)
	1550,00		2300,00
	1600,00		2450,00
	1690,00		2600,00
	1740,00		2790,00
	1850,00		2950,00
	2000,00		3350,00
	2200,00		3540,00
	2940,00		4420,00
	3950,00		6080,00
	4800,00		7500,00
	5950,00		9050,00
	7800,00		12000,00
			13300,00
	11050,00		17000,00

The cost of work is given for vertical drilling of reinforced concrete with medium reinforcement (no more than two reinforcement meshes with a diameter of up to 22 mm, with a mesh spacing of at least 150 mm), concrete grade 300, without water drainage.

The cost of the minimum departure is 4500.00 rubles.

Increasing coefficients for drilling

K1- If water drainage is required during work
K2-Concrete reinforcement above average
K2.1-Reinforcement of concrete above average up to four reinforcement meshes at a distance of 30cm
K2.1-Reinforcement of concrete above average over four to six reinforcement meshes at a distance of 30cm
K3- Work is carried out in a horizontal plane
K4-Tight conditions
K5-Work at heights over 1.8 m
K6-Works in concrete M400
K7-Works on concrete grade M500
K8 - when working without the possibility of supplying water to the drilling site
K9-Winter increase in price for street work
K10- Adding when increasing the depth by step = 0.45 m from the base 0.9 m
K11-Carrying out work at night or on weekends
K12-Work is carried out at an angle
K13-During operation, reinforcement gets caught along the drilling hole
K14-When drilling a hole in the ceiling

Drilling holes with diamond drilling installations is most often used in industry in the construction of large buildings, but at home, sometimes, you cannot do without them. Not great review the most popular and reliable installations will help you make the right choice.

Milwaukee DD 3-152 Diamond Drilling Unit.

Designed for drilling holes with a diameter of up to 152 mm in concrete and reinforced concrete and up to 202 mm in brick and masonry.

This compact and well-balanced tool can be used as a combination drill for diamond drilling, suitable for manual operation and for stationary drilling of any construction and finishing materials.

The model is capable of working both in “wet” conditions, i.e. with cooling of the drill bit with water, and in dry mode.

The three-stage gearbox provides wide choose drilling speeds ranging from 550 to 2700 rpm, allowing maximum productivity for any combination of bit diameter and material being processed.

Among the proprietary technologies implemented in this installation, it is worth noting smooth start, which allows you to quickly and accurately reach the desired mode, providing high accuracy drilling and excellent quality of the processed surface from the very beginning of work.

Safety clutch inherited from older models and led indicator thermal protection of the motor will significantly extend the service life of the drill, and a cable with a PRCD fuse will provide reliable protection from overload.

Milwaukee DD 3–152 being a rig universal type, i.e. adapted both for work in “manual” mode and for stationary work, has characteristic design features, successfully combining high ergonomics hand tools and a well-thought-out “interface” for pairing with the machine stand.

Among the “manual” ones, we can highlight the L-shaped handle, specially designed for maximum weight distribution, and among the “stationary” ones, there is a reliable quick-release connection to the stand, ensuring ease of use and minimizing vibration.

The DR 152 T stand, specially designed for use with the DD 3–152 motor unit, turns the drill into a high-precision drilling machine. The compact base of the stand (its dimensions are only 330x210 mm) allows drilling even in limited space.

Two liquid levels built into the machine ensure high precision installation of the rack, and a vacuum plate allows it to be installed very quickly and with virtually no preliminary preparation workplace.

In addition to the drill itself, the delivery set includes spanners 32 and 41 mm, connector for dust collector, connector for water supply, side handle, portable PRCD fuse in the cable and the cable itself is 5 m long, as well as a case.

Vacuum plate is available as an option. For “wet” drilling, the manufacturer recommends using a WCHP-SB drill bit. It is available with both a 1/2" straight thread (G) and a 1 1/4" straight thread connector. inch thread with coarse pitch (UNC). For dry drilling, the DCHXL drill bit is designed with a 1 1/4’’ connector with a unified cylindrical inch coarse thread (UNC) and with dust removal.