Repair of diesel and gas burners. Gas furnaces and burners: selection, operation and repair Adjusting the flame in the pilot burner

A simple burner, there were quite a lot of similar reviews here. I'll try to be concise so as not to overload unnecessary information, just an attempt to complement the earlier reviews and remind you of the product in this category in general.

First with a failed burner. The other has a burner.

I received some kind of unsuccessful burner, noticeably crooked. Perhaps they were bent during shipment, by the way, minus the purchase of the burner in China, the “trunk” is easy to bend, at the attachment point it is very fragile, it would be better to send it disassembled. Maybe it’s worth writing to the sellers about this? Perhaps this was a defective burner from the beginning, since the “trunk” did not bend back in any way, it turned out to be a Z-shaped something that returned to its original position.

The burner worked unstably, there seemed to be a flame, but it didn’t really heat anything. Since this was the first burner, it seemed that it was normal, it was burning and it seemed to work. Such an overgrown lighter.

The valve had no travel limitation! If you confuse the direction of rotation of the gas supply valve and open it further, from open state, it fell out, gas came out of all the cracks (including back), creating a fire hazard. In such a situation, I once threw the burner into a snowdrift. Another time I tore the flaming burner off the cylinder (fortunately it didn’t have time to heat up, but the sluggish yellow flame not scalding if you do everything quickly), then the valve in the cylinder with the burner removed automatically shut off the gas supply. Extra heroism, on the other hand, a torch is a dangerous tool, you need to remember this.

I tried to “repair” the burner, drill out the nozzle (I thought the gas flow would increase), but it got even worse. The flame turned yellow, like from a lighter. Next, I tried to cover the air inlet holes with foil, also without much success, the burner operating mode changed, but it didn’t get any better. By by and large lay idle. It would be better to buy it in a regular one hardware store, this was one of the worst purchases.

A little later on mysku I saw a review of a more successful burner and that it can melt aluminum:

Yes, and there were many reviews of burners, the essence is approximately the same for all, they burn, burn, melt in the same way, nothing new can be invented here, in addition to what was previously published:

I was thinking about buying the same one. Somewhere in the comments there was a link to a normal burner from the cheapest ones. I just need one for occasional short-term work.

I bought it, unpacked it, weighed it, everything as always:

Additional Information


There are also scales in the photo:

Additional Information

Accordingly, the wife took into her many instruments. These instruments have everything that is presented in , in the “neighboring” one, and much more, thermometers, pyrometers, a food printer, etc. When I film the use of the burner in our case, I will update the review.

Examples of application in cooking from other sources, this is a different application technique, but the essence is the same, local heating.

Gas burner for caramelization:

10 reasons to use a cooking torch:

In culinary stores, prices are naturally slightly higher. You can look and, but naturally don’t buy.

It was also useful in practice for thawing the lock on the gate. Without a torch I did it with a hair dryer; with a torch, the lock had already thawed while I was still unwinding the wires for a hair dryer.

In the end, I can say that it is very useful, universal tool. And this particular burner seems attractive in terms of price/quality ratio. On the other hand, it may be easier to buy this type of product at any hardware or construction store; you will still have to buy gas there. The prices are comparable, especially considering the speed and convenience of purchasing in a regular store, and the ability to quickly replace a defective burner under warranty.

I'm planning to buy +19 Add to favorites I liked the review +27 +50

Gas burner TORCH WS-502- professional portable
gas burner which is used as a source of directional
flame with a torch structure, in which the flame temperature in the zone
the main flame reaches 1300°C.

Professional portable gas burner with piezo ignition for
standard propane-butane cylinder 220 g. (0.5 l). Length 150 mm.
Nozzle diameter 18 mm. Fuel consumption 120 g/hour. Power 1.65 kW

It was purchased from the Gearbest.com store with a 5% discount
ye. Arrived in Ukraine in just 6 days and delivered directly into your hands by courier.
The product was ordered on September 20, on the 22nd of September it was sent and already
On the 28th the parcel was received by Nova Poshta courier. Pleasantly surprised
To be honest, the delivery speed of this store.

A gas cylinder was purchased at a hardware store for 1.5 euros.

It was packed in a blister on a cardboard and a standard white bag.

Main characteristics:

Flame temperature approximately 1300-1450°C

Automatic piezo ignition

Energy carrier – gas cylinder chik 220 g

Adjusting the flame intensity

Ergonomic design




A portable gas burner is used for a wide variety of jobs:

For soldering and welding low-melting metals and alloys (lead, tin, zinc, copper, aluminum, gold, silver, etc.);

Melting and welding of glass and plastic products, including plastic pipes, synthetic cords and cables.

For heating various objects, for example, to facilitate the loosening of “seized” threaded connections;

For defrosting locks.

To remove old paint;

To start a fire (fireplace, bonfire, grill, barbecue);

For singeing carcasses poultry, as well as game for hunting;

For defrosting food (meat, fish);

In farming and gardening;

Widely used in workshops, for various works in garages, laboratories;

When sewing clothes;

For architectural decoration.

Connection to the can:

Turn the orange button clockwise. Connect the gas
burner to gas canister and press. Then, to secure
can, turn the gas burner approximately 25° clockwise.


Ignition:

Hold the gas cylinder straight. Turn the orange button to? ? ?
turn counterclockwise and press the button to ignite.
The intensity of the flame can be adjusted.


Stopping the burner:

Turn the button counterclockwise until the flame goes out.

Precautionary measures:

1. Do not point a running gas burner at people or animals.

2. The burner nozzle is very hot during and after operation, so do not
touch it and do not touch it to flammable
materials.

In principle, there is no point in disassembling this burner, since there is nothing interesting there, but for amateurs I removed the casing)


Who cares? video review of gas TORCH burners WS-502C

For operation on natural or liquefied gas. Gas burners are available in various technical categories, up to fully automatic microprocessor control. They have from one to several stages of operation and operate at different gas pressures in the line. Low level noise, economical operation, automatic control- these are the main advantages of operating a burner on natural gas. Like all technical devices, the gas burner requires periodic Maintenance and repairs, which can be carried out based on the table below of the main faults gas burners.

Burner malfunction and repair

Malfunction: The burner motor does not start.

  • Possible reason: No voltage. Low voltage. Circuit break.
  • What to do: Check voltage. Install a voltage stabilizer. Find a cliff.

  • Possible reason: The red lockout lamp on the burner is on.
  • What to do: Press the red lamp until it clicks.

  • Possible reason: The air pressure switch is faulty.
  • What to do: Check the operation of the air pressure switch.

  • Possible reason: The safety thermostat on the boiler has tripped.
  • What to do: Unscrew the cap and press the red button until it clicks.

  • Possible reason: Installed on the boiler low temperature.
  • What to do: Check the set temperature on the boiler.

  • Possible reason: The software relay is faulty.
  • What to do: Replace.

  • Possible reason: The capacitor is faulty.
  • What to do: Replace.

  • Possible reason: Motor is faulty.
  • What to do: Replace.

  • Possible reason: Low pressure natural gas in front of the burner.
  • What to do: Contact the gas service.

Malfunction: The burner motor starts but stops during or after pre-purge and the burner lockout lamp comes on.

  • Possible reason: Air pressure switch is faulty.
  • What to do: Replace.

  • Possible reason: The fan is dirty.
  • What to do: Clear.

  • Possible reason: The pulse connection of the air pressure switch is clogged with dirt.
  • What to do: Clear.

Malfunction: The burner engine starts, the control voltage of the program relay to the ignition transformer is turned on, there is no spark, the emergency lamp lights up.

  • Possible reason: Ignition electrode is dirty or worn, insulation is faulty.
  • What to do: Clean or replace.

  • Possible reason: Incorrect electrode position.
  • What to do: Adjust.

  • Possible reason: Ignition wire is faulty.
  • What to do: Replace.

  • Possible reason: Transformer faulty.
  • What to do: Replace.

Malfunction: The burner motor starts, after the purge is completed, a malfunction occurs: the emergency lamp lights up.

  • Possible reason: Gas valve does not open.
  • What to do: Replace the defective part.

  • Possible reason: Open circuit or damaged wire.
  • What to do: Repair the damage.

  • Possible reason: Air in the gas pipeline.
  • What to do: Blow out the gas pipeline.

Malfunction: The torch lights up, the burner stops, then restarts.

  • Possible reason: Low gas pressure.
  • What to do: Contact your local gas company.

  • Possible reason: Pressure regulator does not work.
  • What to do: Replace gas fittings.

  • Possible reason: The filter in the gas fitting is dirty.
  • What to do: Clean the filter.

Malfunction: The burner motor starts, a flame appears, then the burner stops and the emergency lamp comes on.

  • Possible reason: The ionization electrode did not “detect” the flame.
  • What to do: Check the position of the electrode and adjust if necessary.

  • Possible reason: No flame signal.
  • What to do: Check the correct connection of the phase and neutral of the supply wires, as well as grounding. Adjust if necessary.

  • Possible reason: Flame detector is faulty.
  • What to do: Replace.

  • Possible reason
  • What to do: Replace.

Malfunction: Engine shutdown during pre-purge.

  • Possible reason: Software relay is faulty.
  • What to do: Replace.

Malfunction: Engine shutdown during stop stage.

  • Possible reason: The torch does not go out, there is a leak in the valves.
  • What to do: Clean or replace.

  • Possible reason: Software relay is faulty.
  • What to do: Replace.

Malfunction: Formation of soot in combustion products.

  • Possible reason: Incorrect air adjustment.
  • What to do: Adjust.

  • Possible reason: Insufficient draft in the chimney.
  • What to do: Check the chimney.

  • Possible reason: No supply or insufficient air in the boiler room.
  • What to do: Check the supply ventilation.

Malfunction: Heat exhaust flue gases.

  • Possible reason: Soot deposits on boiler heating surfaces.
  • What to do: Clean the boiler.

  • Possible reason: Gas consumption is too high.
  • What to do: Adjust gas flow.

The data is provided for indicative information only. All work with gas equipment, such as gas boilers, wall-mounted geysers and other water heating and heating devices, must be carried out by specialists who have all permits and licenses for working with gas and gas equipment. And the most important thing is to have experience working with such equipment, which will help you avoid common mistakes that can lead to the most negative consequences.

Portable gas burners are very popular both at home and in professional repairs. The scope of their application is very wide, and there are several varieties. You can choose the right burner for your current tasks and learn how to use it correctly by studying this article.

Main types of portable burners

Gas burners in the form of nozzles for cylinders with a collet connection must be considered as a separate class of tools. They are used in conditions of high fire safety at sites where heavy equipment does not operate. construction equipment and the risk of damage to the burner itself is minimal.

First of all, burners are characterized by temperature and flame shape. Most simple devices have a combustion temperature close to the minimum, only 700-1000 °C. Air enters the burner naturally, so it is always in short supply. At the same time, more expensive products have a special shape of air supply channels, due to this the air flow increases and the combustion temperature rises to 1200 °C.

Even hotter flames are produced by ejector-type burners, in which air flows to the hearth due to rarefaction, the flow force is directly proportional to the operating gas pressure. This allows you to raise the temperature to 1500-1600 °C and regulate it relatively smoothly along with the flame length with a simple twist tap. There may be several sources of combustion in the burner; such a tool is not intended for fine work, but it perfectly heats large areas.

The highest combustion temperature for burners is 2000-2400 °C and is achieved through the concentration of injected air in the combustion zone and the use of a special gas: methyl acetylene propadiene (MAPP). A high-temperature cone is formed in the torch flame, comparable in power and temperature to gas-oxygen welding, but not capable of autogenous cutting.

Optionally for all types of burners it is possible to have a flexible or rotary tube, piezo ignition and a highly sensitive control valve. Over a large temperature range there is the same wide choose burners in terms of power and corresponding gas flow.

Tourist burners

Low temperature burners solve a truly wide range of problems and are suitable for household use and professional construction. These blowtorches are most often used to replace electric hair dryers in places where only autonomous operation is possible.

The main disadvantage of burners without an injector is low flame stability, which is especially noticeable during sharp turns and tilts. The splashing of liquefied gas does not have a significant effect in burners over expensive class with a special gearbox and heating circuit.

As a rule, such torches are not used for soldering. Their main purpose is to ignite wood and coals or heat materials that can be used with an open flame. Such a tool is also indispensable for thawing pipes, heating car engines or unpacking tow strips, burning paint to remove it and other rough work.

Supercharged blowtorches

Ejector blowtorches have a more specific device and purpose. These are constant assistants of many designers and craftsmen in the processing of non-ferrous metals. The high temperature and adjustable flame make the torches ideal for soldering and hardening metals or other heat treatments that require high accuracy temperatures and a clearly defined cone.

Due to the specific application, the size of the burners and nozzles may vary greatly. Miniature ones are used for soldering jewelry and thin metal, despite the lack of pure oxygen supply, they can even cope with filigree work. Middle class burners have a cone thickness from 3 to 9 mm and the best way suitable for electrical soldering of connecting wires cable joints, copper and aluminum tubes.

Due to their high power, larger burners can be rationally used in industries such as artistic forging, precision bending or stamping of metal. These are the tools that home craftsmen use as the basis for homemade gas forges and hardening furnaces.

For ejector burners, the concept of an unstable flame is purely figurative, and although periodic flashes of gas are possible, the temperature in the core remains relatively stable. The gas preheating circuit is used more to improve the efficiency of the burners, to reach operating power faster and to accurately regulate the temperature.

High temperature gas burners

We cannot ignore burners that use MAPP gas instead of a propane-butane mixture. The flame combustion temperature in them is 2200-2400 °C, while the main energy is concentrated in a cone, which is quite stable and has a pronounced boundary.

Such burners are used for heating, forging and bending high-carbon steels and massive parts. High temperatures also allow for better quenching and tempering of metal.

In terms of soldering and welding, MAPP gas torches do an excellent job of stainless steel, while even thin parts do not overheat. Another advantage of MAPP gas is its low boiling point, which makes it possible to use it at temperatures as low as -20 °C even in burners without a heating circuit.

Choosing the best option

Choosing a gas burner for various tasks, you should pay attention to certain nuances. For tourist purposes, the simplest torch burners without pressurization are well suited. Even cheap Chinese products can handle lighting a fire or heating food; you don’t mind breaking or losing them at all.

For household purposes and minor repairs, it is better not to purchase tools from the amateur series. Slightly more expensive semi-professional burners have a more thoughtful design and are devoid of such non-obvious shortcomings as, for example, melting of the plastic lining of the mouthpiece or malfunctioning piezo ignition. Another argument against the average price category is the almost universal absence of a normal control valve, which even for rough work may be important.

If the torch is selected for fine work, soldering or welding, additional attention should be paid to ergonomics and balancing. During such work, the burner has to be turned on and off frequently, so the shape of the body and the placement of the controls should allow ignition and precise adjustment with one hand.

When choosing power, you should be guided by the thickness and material of the parts being processed. A 500-700 W burner will be quite enough for burning paint or soldering copper wires. Tubes made of non-ferrous metals and steel products up to 3 mm thick will warm up well with a flame power of about 1200-1500 W. 2-3 kW burners are used for heating and bending reinforcement up to 14 mm thick. There is one more feature: the flame of powerful high-quality burners can be adjusted for more delicate work, but it will not be possible to heat a massive part with a low-power burner.

The burner is the most important element any gas boiler, its “heart”, the stability of which directly affects the efficiency of the entire system. A correctly selected, installed and configured gas burner ensures uniform and complete combustion of fuel, and any, even small, malfunction in its operation can lead to serious consequences. Any gas equipment is a potential source of danger, and if it is not corrected in time, for example, “priming” of the burner, this can lead to the accumulation of gas in the room, which can cause poisoning and explosion.

Reasons to contact a specialized service center include increased fuel consumption, increased noise, repeated blocking of the device and the appearance of a gas smell.

A large assortment of burners of domestic, European and Asian production presented at Russian market, allows you to select the unit that optimally meets your requirements and financial capabilities. However, such diversity requires people carrying out repairs and service maintenance, thorough knowledge of the design and features of many models. And if a master who does not have special skills and expensive equipment can still cope with removing carbon deposits or cleaning the burner domestic production, then a non-specialist trying to repair high-tech Viessmann or Buderus equipment can, at best, lead to a decrease in the efficiency of the system, at worst, to a serious accident.

Our Center offers professional repair and maintenance services for any models of gas burners: from economical and reliable Baxi, Beretta, Ferroli, Protherm, Dakon to the most modern and expensive Viessmann, Bosch, DeDietrich or Buderus. We are ready to provide both one-time assistance in the event of an accident and take on long-term obligations. We are equally responsible and professional in repairing simple single stage burner, mounted on a household wall-mounted boiler and modulated, responsible for the operation of an industrial cascade installation.

Extensive experience working with various heating equipment showed that the most common reasons calls to the service center include poor-quality installation, non-compliance with the manufacturer’s requirements for operating conditions, natural deposition of combustion products, wear of parts during operation and irregular servicing of gas burners. To avoid downtime and costly repairs, we recommend regular checks and technical inspection of boiler equipment, including the gas burner. This will allow you to identify even the smallest faults in time and prevent them from developing into a serious problem.

By contacting the E-Tech service center, you entrust the “heart” of your boiler to professionals who can quickly and efficiently deal with any problem

Our specialists have at their disposal the most modern equipment and tools for diagnostics and repair work, including high-precision gas analyzers and PCs with the necessary software.

Thanks to our own fleet of service vehicles, the repair team will arrive at the scene of an accident as soon as possible, carrying a set of the most popular spare parts and consumables.

In case of absence necessary details, they will be quickly delivered from our 24-hour warehouse.

If it is impossible to eliminate the cause of the accident at the facility, the equipment will go through the entire cycle of necessary measures at our repair base.

All types of work and materials used are provided with an official guarantee service center E-Tech.