Diamond drilling installations in reinforced concrete structures. Diamond drilling of reinforced concrete structures. Diamond cutting of concrete structures - holes, openings, niches

The Burolmaz company provides services for diamond drilling of holes in concrete low prices in Moscow and region, for construction work. Large companies cooperate with us construction companies and small teams engaged in renovation of apartments and houses, because we have:

  • favorable price for clients;
  • modern industrial equipment;
  • high-quality service taking into account the wishes of clients.

By choosing our company, you save time and get favorable conditions for cooperation.

Concrete drilling technology

The technology for punching through holes in concrete is based on the use of special installations. The main elements of such an installation are a frame, a cooling system and a crown, which is driven by an electric motor. The crown is a cylindrical pipe, on the working end of which carbide cutting teeth coated with industrial diamonds are soldered.

Rotating at high speed, the crown bites into the rock. On work surface Water is constantly supplied, which cools the drilling machine and prevents the formation of dust. The longitudinal feed of the machine is provided by the drilling rig operator. As a result of drilling, a cylindrical core is cut out of the concrete, which is then removed.

Diamond tools have undeniable advantages:

Accuracy of work
equipment adjustments allow you to set the center of the hole with an accuracy of 1-2 mm;

Smooth edges
the resulting openings have a smooth inner surface, which does not require further processing;

Minimum noise
work can be performed in residential buildings and on commissioned objects;

Free from dust and dirt
the equipment operates without creating dust, we will ensure cleanliness at the site and remove construction waste.

Gentle and accurate drilling process

Impact tools subject building structures to heavy loads and serious vibrations.

Crowns carefully drill out a specified area in concrete walls ah without dust and damage. With their help, you can make holes without affecting the load-bearing elements.

Areas of use

Diamond drilling rigs are advisable to use during capital construction or repair of facilities. With their help, you can quickly and accurately make a through opening in a wall or ceiling, create an arch or niche, and remove excess material.

Quickly create openings in concrete for:

Plumbing, heating, sewerage

technology diamond drilling allows you to drill holes in concrete walls and ceilings, for pipelines of water supply, heating and sewerage systems. The high speed of obtaining openings significantly reduces the time required for installation of communications.

Power supply wires

concrete drilling equipment is used to lay cables electrical networks through partitions and ceilings. The machine can drill holes in concrete at any angle to the surface, which makes it possible to lay electric wires in an optimal way.

Channels for cables of information networks

With the help of concrete drilling equipment, installation of cable ducts and pulling cables for the Internet or TV are carried out in the shortest possible time. Drilling rigs operate neatly (without shocks and vibrations), which allows installation work to be carried out cable networks not only in new buildings, but also in buildings that have been commissioned.

Air conditioning and ventilation ducts

The diameter of cutting bits for diamond drilling reaches 500 millimeters. Crowns big size ideal for drilling holes for ventilation ducts and ductwork for high-performance air conditioning systems.

Drilling large diameter or deep holes

Our machines can drill concrete structures not only perpendicular to partitions and ceilings, but also at any angles other than 90º.

The crown movement speed is from 2 to 6 centimeters per minute. On average, through vents in floors and walls standard thickness done in 15-20 minutes. High performance and affordable prices, the main factor in construction work.

Our equipment allows you to make openings large diameter up to 500 mm. The depth of the opening can reach 10 m.

Prices for concrete drilling at "Burolmaz"

The cost of drilling holes in concrete with a diamond crown is calculated individually for each order. The calculation takes into account the complexity and properties of the materials, as well as the diameter of the holes and the thickness of the floors.

Diameter, mm
price, rub. for cm
25-42
Negotiable
57-72
26
82-102
28
110-120
30
132-142
32
152-162
34
180
40
200
45
225
55
250 65
275 75
300 85
95
350
105
400
115
450
130
500
140
600
170

Diamond drilling concrete has become widespread in construction. The technology has become popular due to its high efficiency. Since for the most part load-bearing frame modern building structures is monolithic reinforced concrete, others traditional technologies drilling under these conditions is ineffective. Even the most powerful hammer drill cannot compare with this method.

Today, diamond drilling of holes in concrete remains the most effective for obtaining through or blind holes in reinforced concrete walls, and if they are saturated with reinforcement, the only way. In addition to concrete, this method can be used to work with hard materials such as granite, marble, and steel.

Advantages

Diamond drilling has many advantages over other methods:

  • depth can reach 15 m;
  • possibility of working at any angle;
  • absence of dust and debris that are completely deposited by water;
  • the possibility of drilling, despite the location of the reinforcement;
  • high speed;
  • absolutely accurate and round holes with runout up to 2mm and almost polished edges;
  • during work low level noise;
  • absence of vibrations that can lead to microcracks;
  • drilling is carried out in vertical and horizontal surfaces;
  • 220V mains voltage is sufficient to carry out the work;
  • you can work in hard to reach places where it is difficult to apply traditional methods.

This method also has its disadvantages:

  • expensive equipment requires very careful handling and maintenance by an experienced specialist;
  • consumables should be changed periodically;
  • water cooling the process flows onto the floor or along the wall and requires the use of additional drainage equipment.

Diamond drilling technology for concrete

Drilling is carried out by a powerful installation, which consists of a base, a stand, an electric motor and a drill bit. Diamond teeth are soldered to the base of the crown. They

consist of technical diamond crystals in a powdered metal binder.

During drilling, under the influence of high temperatures, the crown is transformed into a monolithic matrix, which can quickly and efficiently drill in the hardest material: reinforced concrete and granite are drilled equally well. Moreover, it is possible to drill in brick, foam concrete and other traditional building materials. The speed of drilling and its great accuracy, with ideal positioning relative to the markings, the evenness of their geometric dimensions and other characteristics distinguish diamond drilling from traditional, but outdated methods.

Diamond drilling is a non-impact method that compares favorably with jackhammers. To carry it out, it is enough to have at hand a regular household electrical outlet with a voltage of 220 volts and a source of water. The water cooling the working tool is collected immediately using an industrial vacuum cleaner.

Stages

  1. The location of the work, the location of communications, electrical wiring, pipes, etc. are being studied.
  2. Selected optimal size crowns, the center and contours of the hole are determined.
  3. The frame is attached.
  4. An installation with a crown is mounted on the base.
  5. The structure is checked for play. The fixing elements, crown fastening, and bed carriage are inspected.
  6. The water cooling system is supplied and connected.
  7. Work is being done.

When may it be required

Drilling with a diamond core may be required both in an apartment in a multi-storey building and during construction country cottage. The minimum level of noise and dynamic shock influences allow you to work in residential buildings during reconstruction and renovation, and even in already renovated apartments. The technology can be used for:

  • drilling holes in the foundation for ventilation or sewerage;
  • installation of gas and heating pipelines;
  • electrical wiring;
  • installation of fire protection systems;
  • air conditioning systems;
  • installation of chemical anchors;
  • installation of ventilation communications within the walls: pipes and sockets;
  • installation of fences.
  • other cases where precise drilling without dust and noise is required.

The method is used when the task is to make a hole with an accuracy of up to a millimeter. Vertical holes are made, for example, to install machines or secure supports to create a canopy, installation garden furniture etc.

During renovation residential apartments and offices, sometimes it is necessary to break through a new opening. During the renovation process, sometimes it becomes necessary to change the layout, within which you need to make a door or window opening. A series of holes can be made to form one large one or even an opening of any shape.

Diamond drilling of holes in concrete - prices

The price of diamond drilling depends on the diameter of the hole and its width. The cost is calculated by centimeters. The cost of the order is also influenced by the following factors:

  • drilling at height;
  • at non-electrified facilities;
  • saturation of reinforced concrete with reinforcement;

and some other possible factors.

Diameter in (mm)

Cost of work per 1 m.p. drilling depth (rub.)

Brickwork

Monolith not reinforced (Concrete)

Monolith reinforced concrete (reinforced concrete)

1550,00

2300,00

1600,00

2450,00

1690,00

2600,00

1740,00

2790,00

1850,00

2950,00

2000,00

3350,00

2200,00

3540,00

2940,00

4420,00

3950,00

6080,00

4800,00

7500,00

5950,00

9050,00

7800,00

12000,00

13300,00

11050,00

17000,00

The cost of work is given for vertical drilling of reinforced concrete with medium reinforcement (no more than two reinforcement meshes with a diameter of up to 22 mm, with a mesh spacing of at least 150 mm), concrete grade 300, without water drainage.

The cost of the minimum departure is 4500.00 rubles.

Increasing coefficients for drilling

K1- If water drainage is required during work

K2-Concrete reinforcement above average

K2.1-Reinforcement of concrete above average up to four reinforcement meshes at a distance of 30cm

K2.1-Reinforcement of concrete above average over four to six reinforcement meshes at a distance of 30cm

K3- Work is carried out in a horizontal plane

K4-Tight conditions

K5-Work at heights over 1.8 m

K6-Works in concrete M400

K7-Works on concrete grade M500

K8 - when working without the possibility of supplying water to the drilling site

K9-Winter increase in price for street work

K10- Adding when increasing the depth by step = 0.45 m from the base 0.9 m

K11-Carrying out work at night or on weekends

K12-Work is carried out at an angle

K13-During operation, reinforcement gets caught along the drilling hole

K14-When drilling a hole in the ceiling

1. Technology of drilling concrete structures using diamond tools. Diamond drilling of holes in concrete structures with a diameter of 24-500 millimeters, a thickness of up to 2500 millimeters. Methods for drilling holes in concrete structures and reinforced concrete: walls, partitions, ceilings. In photo 1: diamond drilling in Ramenskoye, drilling out a ventilation vent in the foundation, M300 concrete, density 2700 kilograms per cubic meter. The main points of the technology for drilling holes in concrete, reinforced concrete and brick using a non-impact method using specialized diamond tools.

  • The experience of a hole drilling specialist is 12 years.
  • High-quality diamond tools for drilling concrete structures.
  • Features of wet drilling and cutting of reinforced concrete.

Drilling holes in concrete structures - list of services.

2. Master of diamond drilling of holes in concrete structures [+7- 985-000-76-50] - drilling holes in reinforced concrete, structures made of construction concrete, brickwork. In the photo: diamond drilling in Ramenskoye, drilling a hole in a reinforced concrete structure 320 millimeters thick, concrete grade M400. List of works for drilling holes using a Hilti DD-350 diamond drilling rig: holes for ventilation, vents in concrete foundations, drilling nests for socket boxes, holes in concrete walls for engineering communications, drainage lines, power supply cables, freon lines of air conditioning systems and much more. Related works: diamond cutting of concrete with discs - a Husqvarna K-760 manual diamond cutter with discs 240 millimeters in diameter is used.

Drilling holes in concrete structures - technology.

3. Photo 2: diamond drilling of a concrete structure, the city of Ramenskoye, May 2010. The technology for drilling concrete using diamond tools is as follows: the diamond segments of the bit cut the concrete, and there are absolutely no impacts on the reinforced concrete structure. The accuracy and cleanliness of the cut of a reinforced concrete structure is due to the difference in the strength of the diamond segment of the crown and building concrete; diamond is 10 times harder than silicon. Due to the absence of vibration effects on the structure concrete product Diamond drilling and hole cutting method is widely used in civil engineering.

Diamond drilling of holes in concrete structures - Ramenskoye.

4. Diamond drilling in Ramenskoye using a Hilti DD-200, Hilti DD-350 unit using wet technology. The city of Ramenskoye, the administrative center of the Ramenskoye district, locality is located 30 kilometers southeast of Moscow. Over 12 years of diamond drilling practice in Ramenskoye and surrounding settlements of the Ramenskoye region, about 3,400 holes were drilled in concrete structures various diameters and appointments. In addition, work was carried out in SNT nearby Ramenskoye: “Druzhba”, “Strela”, “Textilshchik-1”, “Spring”. The high growth rates of individual low-rise construction in Ramensky and Ramenskoye districts have led to a stable demand for the service of diamond drilling of holes in reinforced concrete structures, as well as cutting and drilling of concrete in Ramenskoye.

Diamond cutting of concrete structures - holes, openings, niches.

5. Diamond cutting of concrete structures is a technology for processing concrete and reinforced concrete products, interconnected with diamond drilling. brickwork. The structures are cut using diamond discs of various diameters; the cutting depth can reach 400 millimeters or more. Photo 3: diamond drilling of concrete in Domodedovo, a hole with a diameter of 240 millimeters for the installation of external utilities. The most popular work on azed cutting of concrete structures: manufacturing doorways in dimensions 900 millimeters wide, 2100 high, widening of openings, manufacturing decorative niches and recesses in the walls, cutting technological openings for various purposes. Associated works: diamond concrete cutting and dismantling reinforced concrete structures.

Diamond drilling of concrete and reinforced concrete in Domodedovo.

6. Diamond drilling in Domodedovo and Domodedovo district of the Moscow region. Domodedovo is another settlement in the Moscow region where work is being done to make holes in concrete structures. Range of services provided: drilling of strip, monolithic, slab foundations, cutting and drilling of concrete walls, dismantling work, correction of defects when pouring construction formwork and similar work. For information about Domodedovo: the distance to the Moscow Ring Road is 38 kilometers, the population is 110 thousand people, the main microdistricts of the city: Barybino, White Stolby, Northern, Central, Western. In Domodedovo, active development is underway in suburban areas and nearby SNT.

Diamond drilling machine - one of the most durable and reliable diamond tools for core drilling of perfectly straight holes and technological shafts in structures made of concrete and reinforced concrete, stone, brick, foam concrete and expanded clay concrete, such as walls, floors, floors, foundations, runways, etc.

Diamond installation most widely used in the following industries: for laying pipes for water supply, heating, sewerage and other utilities; when installing cables, ventilation systems, air conditioners and hoods; for cutting openings in reinforced concrete, etc. In addition, buy diamond drilling rig Reasonable for use when drilling cores in asphalt, as well as hard rock in mines or stopes. Reconstruction of buildings, industrial dismantling, installation of chemical anchors, sampling of building materials for laboratory analysis - the machine is used in all these processes diamond drilling holes in concrete, which allows you to complete the work as quickly, efficiently and safely as possible.

Diamond drilling rig buy or not, what is the price?

Deciding on the question: “ Diamond installation Should I buy drilling or not? The answer is obvious - the machine diamond drilling holes in concrete makes holes itself different diameters and depths in concrete, reinforced concrete and other most hard materials; does not create strong vibration during operation, which significantly simplifies the work process, reduces the noise level, and does not damage or chip the material being processed; there is no dust cloud. Diamond drilling rigs They are absolutely safe for the environment and human health, therefore they can be successfully used in residential premises. If you want all the resulting holes to be completely smooth, clean and not need any additional processing, you definitely need to buy it! Price diamond drilling rigs may vary greatly depending on the brand, country of origin and technical specifications.

Diamond drilling machine design:

The diamond drilling rig is powerful and heavy professional tool for drilling deep holes of medium and large diameter in high-strength materials, which consists of a motor, stand and set additional equipment and tools (crowns, extensions, etc.). Typically diamond drilling machine has in its design a mechanism for supplying water, which cools the segments and the crowns themselves, extending their service life. The diamond drilling rig can support both dry and wet drilling. Professional diamond drilling rig allows drilling to be carried out regardless of whether there is reinforcement in the concrete or not. The only difference in performance is that if there is a large presence of reinforcement, the process will proceed somewhat slower, but the result will still be achieved.

§ E4-1-55. Drilling holes in reinforced concrete structures using a machine with diamond annular drills

Guidelines for application of standards

The standards provide for drilling vertical and horizontal holes in reinforced concrete structures with reinforcement class A-III with a diameter of up to 16 mm and from 16 to 40 mm with drills with a diameter of 20 to 160 mm to a depth of 200 mm or more, with or without the use of pressure water supply.

Technical characteristics of the machine

Type of machine: mobile
Productivity (speed of drilling vertical holes), mm/min 50-80
Maximum drilling depth, mm, not less than:
vertical holes:
with extension 550
without extension 300
horizontal holes:
with extension 450
without extension 200
Spindle rotation speed, rpm 500-1350
Cooling water flow, l/min 4-6
Dimensions, mm
length 735-1440
width 510-650
height 1120-1200
Weight (without auxiliary devices), kg 95
total 130-140

Scope of work

Drilling using pressure water pipe

1. Installation, alignment and fastening of the machine (for vertical drilling - by installing a weight, for horizontal drilling - additionally with a spacer rod).
2. Connecting the machine to the electrical network.
3. Connecting the machine to the water supply network.
4. Drilling holes.
5. Core removal.
6. Replacing the drill.
7. Installation of extensions when drilling vertical holes to a depth of St. 300 mm, horizontal - 200 mm.
8. Disconnecting the machine from the electrical network.
9. Disconnecting the machine from the water supply network.
10. Moving the machine from hole to hole during vertical drilling at a distance of up to 50 m.
11. Moving the drill along a cylindrical column when drilling horizontal holes.

Drilling without the use of pressure water supply

The composition of the work is the same, with the exception of paragraphs. 3 and 9.

Squad composition

Hole driller 4 sizes. - 1
» » 3 » — 1

A. DRILLING VERTICAL HOLES IN STRUCTURES WITH REINFORCEMENT
UP TO 16 mm AND FROM 16 TO 40 mm USING PRESSURE WATER PIPELINE

Table 1

Diameter of fittings, Drilling depth Drill diameter, mm
mm mm 20 25 32 40 50 60 80 100 125 160
Up to 16 200 3 3,2 3,4 3,7 4 1
0,14 0,21 0,35 0,55 0,69 0,9 1,2 1,5 2 2,5 2
From 16 200 4,8 5,9 7,6 11 13 18 3
Add for every 100 mm depth over 200 mm 1,3 1,6 2,6 3,4 4,4 6 7,6 9,8 14,5 15 4
A b V G d e and h And To

B. DRILLING HORIZONTAL HOLES IN STRUCTURES WITH REINFORCEMENT
WITH DIAMETER UP TO 16 mm USING PRESSURE WATER PIPELINE

table 2

Time standards and prices for 10 holes

Depth Drill diameter, mm
drilling, mm 20 25 32 40 50 60 80 100 125 160
200 4,4 5,9 6,8 7,7 9 12 1
Add for every 100 mm depth over 200 mm 0,69 0,81 0,9 1,2 1,6 1,8 1,9 2,5 2
A b V G d e and h And To

B. DRILLING VERTICAL HOLES IN STRUCTURES WITH REINFORCEMENT
WITH DIAMETER UP TO 16 mm WITHOUT THE USE OF PRESSURE WATER PIPELINE

Table 3

Time standards and prices for 10 holes

Depth Drill diameter, mm
drilling, mm 20 25 32 40 50 60 80 100 125 160
200 4,2 4,3 5,1 5,8 6,4 1
Add for every 100 mm depth over 200 mm 0,55 0,76 0,81 1,1 1,5 1,8 2,3 2,8 2
A b V G d e and h And To

D. DRILLING HORIZONTAL HOLES IN STRUCTURES WITH REINFORCEMENT
WITH DIAMETER UP TO 16 mm WITHOUT THE USE OF PRESSURE WATER PIPELINE

Table 4

Time standards and prices for 10 holes

Depth Drill diameter, mm
drilling, mm 20 25 32 40 50 60 80 100 125 160
200 6,8 8,5 10 12 14 16 1
Add for every 100mm depth over 200mm 0,98 1,2 1,4 1,8 3 3,7 3,8 5,5 2
A b V G d e and h And To

Note. When drilling horizontal holes, the installation and rearrangement of scaffolding is not taken into account by the standards and is paid additionally: for 1 installation and rearrangement, accept N.v. 0.118 person-hour Calc. 0-10.2 (PR-1).