Repair of hydraulic equipment of machines. Repair of hydraulic equipment. Repair deadlines

Car service centers use various power equipment, which is based on hydraulics, or more precisely a hydraulic cylinder and a hydraulic pump. Hydraulic cylinders are available in direct and reverse action. In cylinders direct action The rod, under the action of hydraulic fluid, leaves the cylinder, and the reverse rod, on the contrary, is drawn into the cylinder. Pumps are most often found in three types: manual, pneumohydraulic, electrohydraulic. In hand pumps, pressure is generated by the force applied to the handle and transmitted to the plunger.

In pneumatic-hydraulic pumps, the force is transmitted to the plunger due to the reciprocating movement of the air motor. Electro-hydraulic pumps are most often used in car lifts, sometimes in presses and tire changers. and are more productive than those listed above. As a rule, they consist of an electric motor with a power of 2-3 kW, a valve block, and a gear pump, which creates pressure in the hydraulic system. An integral part of any hydraulic system are high-pressure hoses through which oil flows from the pump to the cylinder

Main types of hydraulic equipment malfunctions.

1 Failure of the hydraulic cylinder hose. This is the most simple malfunction which occurs due to aging of the hose, or high blood pressure in the system, or as a result of mechanical influence. Eliminated by replacing the hose with a new one.

2 Hydraulic cylinder malfunction. Most often it manifests itself in the form of a hydraulic cylinder leaking through seals (rubber and polyurethane rings or cuffs). A leak can be caused by various reasons: wear of seals, wear or mechanical damage to the rod, wear or damage to the piston, corrosion of the hydraulic cylinder.

3 Hand pumps They are mainly used in presses, body hydraulics, and traverses of four-post lifts. The most common malfunctions are: leakage of the plunger pair, leakage, malfunction of the bypass valve.

4 Pneumatic hydraulic pumps are used in power body hydraulics, traverses, and presses. Among the malfunctions there are problems with both the pneumatic and hydraulic parts. Among the pumps of this system, cases of non-repairability or unprofitability of repair most often occur.

5 Electro-hydraulic pumps have found very wide application. Relatively often, the electric motor, pump coupling, gear pump, and drain valve fail in them.

Our company carries out repairs hydraulic equipment for a car service. We are returning to service:

Hydraulic transmission struts;

Jacks;

Traverses;

Hydraulic cylinders for lifts;

Hydraulic pumps of all types, including pneumatic pedals and pneumatic hydraulic pumps;

Hydraulic taps;

Call - our prices will suit you!

We offer hydraulic repairs of the following brands:

A.E.T. Stankoimport

AMGO. Atis. A.G.M. Armada

Beissbarth. Bendpack. Brann. Hofmann

Gruber&Stein. Kraftwell. Launch. MAHA

Nordberg. Nussbaum. OMA. OMAS

Orlandini. PEAK. ProTech. Ravaglioli (RAV)

Red Line Premium. Remax. Rotary. Safe

SIVIK. Silverline. SLIFT. Space Stenhoj

Stertil Koni. Titan. Torin. Trommelberg

Velyen. Werther. ASO Pskov. INCOST

Techno Union. Storm Sorokin. RST

Other hydraulics from unknown manufacturers

Hydraulic equipment is the basis for the working mechanisms of many machine tools, presses, agricultural, construction, lifting and other machines. What makes him different is high efficiency with little energy consumption. Hydraulics are quite reliable in operation and rarely fail. However, even the most durable mechanisms are subject to wear and tear. And then the question arises of repairing and replacing broken parts. Today, purchasing spare parts for hydraulic motors and other hydraulic equipment in Moscow is not difficult. But is it worth turning to unverified suppliers and buying the first components you come across? The hydraulic system is a complex device, and only the balanced operation of all components will ensure its optimal operation and long service life.

Hydraulic equipment repair

The main cause of breakdowns of hydraulic equipment is violations of operating rules, untimely prevention, installation of non-original components, and the use of low-quality working fluids and oils. Timely replacement of filters and use of proven lubricants are guaranteed to extend the service life of equipment. If there are any signs of malfunction of the device, even minor ones, you should stop working and contact service center. Major repairs of hydraulic equipment are always expensive, so it is much easier and cheaper to carry out regular diagnostic checks. This is an affordable service that will save the equipment owner from many troubles and save time and money.

Choosing a service center

Today in Moscow, offers for maintenance and repair of hydraulic equipment come from many companies. Which one should you trust with your equipment? Not every company is able to carry out inspections and repairs with the highest quality possible. When choosing a contractor, you should pay attention to his work experience and the availability of original spare parts. Don't chase cheap offers. Poor quality repairs of hydraulic pumps and motors will negatively affect the operation of the entire hydraulic system and will quickly lead to a new breakdown. Trust your equipment only to highly qualified professionals.

Our offers

Our company diagnoses and repairs hydraulic motors, hydraulic pumps, hydraulic distributors and hydraulic cylinders of all types. When replacing, only original parts are used.

  • Professional repair of hydraulic motors includes its disassembly, cleaning, and defective parts. After identifying worn parts and replacing them with new ones, the units are ground in and fine-tuned.
  • Repair of hydraulic pumps involves replacing worn parts: piston groups, rubber parts, thrust bearings, pumping unit.
  • When repairing hydraulic valves Special attention paid attention to hole alignment. If necessary, spool valves and other shut-off and control elements are replaced and they are ground into the holes.
  • During the repair of hydraulic cylinders, the rubber parts of the rod, piston, and liner are replaced.

All diagnostic and renovation work performed by experienced, highly qualified specialists. Our company has a license to carry out these types of work and carries out them in accordance with all requirements.

You have the opportunity to perform diagnostics of hydraulic equipment, order preventive or major renovation, purchase original spare parts for any hydraulic devices. We provide a guarantee for all types of work performed by us and for all components purchased from us.

Repair of hydraulic equipment is carried out in a specialized workshop, less often - at the site of operation.

Our company carries out repairs of hydraulic cylinders in Moscow with a guarantee of one month.

Approximate prices for hydraulic cylinder repairs:

Our works

Functioning of any hydraulic unit largely depends on the current state of the hydraulic cylinder. This unit is fundamental to the operation of any hydraulic system. During operation, the hydraulic cylinder inevitably wears out and requires repair. Also, during operation, it is necessary to regularly service this unit.

You can independently determine the time when the hydraulic cylinder fails or requires service according to the following characteristics:

  • IN hydraulic system or in some parts there is a sudden drop in pressure and oil level;
  • Feels sharp bad smell, characteristic odor of hydraulic fluid;
  • In operation or even at rest, you observe a fluid leak from the hydraulic system.

The company GIDROTEMA LLC specializes in the repair of hydraulic cylinders in Moscow and the Moscow region. Products from such manufacturers as: , .

Urgent repairs hydraulic cylinders are an urgent need for those industries that use hydraulic drives. Such equipment is used in special equipment operating in the construction, road-building industries, mining, processing and transport enterprises. Among the mechanisms that need restoration are car transporters, asphalt pavers and truck cranes, forklifts and concrete pumps, bunker trucks and tail lifts, loader cranes and garbage trucks, tractors, excavators and the most different types agricultural machinery.

The company "GIDROTEMA" LLC carries out restoration of telescopic devices with the following parameters: diameter - up to 2000 mm, rod length - up to 16000 mm.

The procedure for repairing hydraulic cylinders in Moscow and the region

Professionals from Gidrotema with extensive experience are able to perform accurate diagnostics, select the necessary spare parts and bring to life the failed mechanism. In this case, the customer receives not only high-quality work, but also a reasoned cost calculation, post-repair testing on a test bench and advice on the further operation of hydraulic equipment.

The accuracy of price calculations is due to professionally performed diagnostics and troubleshooting of equipment. Depending on the degree of wear of parts and components, the complexity of the damage, the range of measures for repairing hydraulic cylinders includes the following operations:

  • dismantling of hydraulic equipment and detailed disassembly;
  • inspection, diagnostics and defect detection;
  • cleaning surfaces from lubricants and other dirt;
  • replacement of defective, obsolete and unsuitable pistons, rods, liners;
  • checking and replacing seals;
  • surface restoration;
  • production of turning and welding works;
  • assembly and installation of hydraulic cylinder;
  • performance check and technical characteristics on the test bench.

Only imported products and blanks are used as spare parts, assemblies and blocks: delivery is carried out from Romania and Italy.

Repair deadlines:

  • defect detection – 1-2 days from the moment the order is received;
  • placing a work order and preparing a cost estimate taking into account the cost of work and replacement parts – 4 hours;
  • The total time to restore the product is from 1 day.

Hydraulic cylinder repair cost

Type of work Prices, rub.
Troubleshooting/disassembly from 1000
Depending on the rod diameter, mm
From 20 to 40 from 3000
From 40 to 60 from 4500
From 60 to 80 from 6500
From 80 to 100 from 9000
From 100 to 130 from 13000
From 130 to 160 from 18000
From 160 from 25000

The warranty period for work performed is from 3 months.